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Pumps

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Mechanical pumps may be submerged in the fluid they are pumping or external to the fluid.
Pumps can be classified by their method of displacement into positive displacement pumps, impulse pumps, velocity pumps, gravity pumps, steam pumps and valveless pumps.
Positive displacement pump

A lobe pump

lobe pump internals

Mechanism of a scroll pump
A positive displacement pump makes a fluid move by trapping a fixed amount and forcing (displacing) that trapped volume into the discharge pipe.
Some positive displacement pumps use an expanding cavity on the suction side and a decreasing cavity on the discharge side. Liquid flows into the pump as the cavity on the suction side expands and the liquid flows out of the discharge as the cavity collapses. The volume is constant through each cycle of operation.
Positive displacement pump behavior and safety
Positive displacement pumps, unlike centrifugal or roto-dynamic pumps, theoretically can produce the same flow at a given speed (RPM) no matter what the discharge pressure. Thus, positive displacement pumps are constant flow machines. However, a slight increase in internal leakage as the pressure increases prevents a truly constant flow rate.
A positive displacement pump must not operate against a closed valve on the discharge side of the pump, because it has no shutoff head like centrifugal pumps. A positive displacement pump operating against a closed discharge valve continues to produce flow and the pressure in the discharge line increases until the line bursts, the pump is severely damaged, or both.
A relief or safety valve on the discharge side of the positive displacement pump is therefore necessary. The relief valve can be internal or external. The pump manufacturer normally has the option to supply internal relief or safety valves. The internal valve is usually only used as a safety precaution. An external relief valve in the discharge line, with a return line back to the suction line or supply tank provides increased safety.
Positive displacement types

Screw pump
A positive displacement pump can be further classified according to the mechanism used to move the fluid: * Rotary-type positive displacement: internal gear, screw, shuttle block, flexible vane or sliding vane, circumferential piston, flexible impeller, helical twisted roots (e.g. the Wendelkolben pump) or liquid ring vacuum pumps * Reciprocating-type positive displacement: piston or diaphragm pumps * Linear-type positive displacement: rope pumps and chain pumps
Rotary positive displacement pumps

Rotary vane pump
Positive displacement rotary pumps move fluid using a rotating mechanism that creates a vacuum that captures and draws in the liquid[citation needed].
Advantages: Rotary pumps are very efficient[citation needed] because they naturally remove air from the lines, eliminating the need to bleed the air from the lines manually.
Drawbacks: The nature of the pump demands very close clearances between the rotating pump and the outer edge, making it rotate at a slow, steady speed. If rotary pumps are operated at high speeds, the fluids cause erosion, which eventually causes enlarged clearances that liquid can pass through, which reduces efficiency.
Rotary positive displacement pumps fall into three main types: * Gear pumps - a simple type of rotary pump where the liquid is pushed between two gears * Screw pumps - the shape of the internals of this pump usually two screws turning against each other pump the liquid * Rotary vane pumps - similar to scroll compressors, these have a cylindrical rotor encased in a similarly shaped housing. As the rotor orbits, the vanes trap fluid between the rotor and the casing, drawing the fluid through the pump.
Reciprocating positive displacement pumps
Main article: Reciprocating pump

Simple hand pump

Hand-operated, reciprocating, positive displacement, water pump in Košice-Ťahanovce, Slovakia (walking beam pump)
Reciprocating pumps move the fluid using one or more oscillating pistons, plungers, or membranes (diaphragms), while valves restrict fluid motion to the desired direction.
Pumps in this category range from simplex, with one cylinder, to in some cases quad (four) cylinders, or more. Many reciprocating-type pumps are duplex (two) or triplex (three) cylinder. They can be either single-acting with suction during one direction of piston motion and discharge on the other, or double-acting with suction and discharge in both directions. The pumps can be powered manually, by air or steam, or by a belt driven by an engine. This type of pump was used extensively in the 19th century—in the early days of steam propulsion—as boiler feed water pumps. Now reciprocating pumps typically pump highly viscous fluids like concrete and heavy oils, and serve in special applications that demand low flow rates against high resistance. Reciprocating hand pumps were widely used to pump water from wells. Common bicycle pumps and foot pumps for inflation use reciprocating action.
These positive displacement pumps have an expanding cavity on the suction side and a decreasing cavity on the discharge side. Liquid flows into the pumps as the cavity on the suction side expands and the liquid flows out of the discharge as the cavity collapses. The volume is constant given each cycle of operation.
Typical reciprocating pumps are: * Plunger pumps - a reciprocating plunger pushes the fluid through one or two open valves, closed by suction on the way back. * Diaphragm pumps - similar to plunger pumps, where the plunger pressurizes hydraulic oil which is used to flex a diaphragm in the pumping cylinder. Diaphragm valves are used to pump hazardous and toxic fluids. * Piston displacement pumps - usually simple devices for pumping small amounts of liquid or gel manually. The common hand soap dispenser is such a pump. * Radial piston pump
Various positive displacement pumps
The positive displacement principle applies in these pumps: * Rotary lobe pump * Progressive cavity pump * Rotary gear pump * Piston pump * Diaphragm pump * Screw pump * Gear pump * Hydraulic pump * Rotary vane pump * Regenerative (peripheral) pump * Peristaltic pump * Rope pump * Flexible impeller
Gear pump
Main article: Gear pump

Gear pump
This is the simplest of rotary positive displacement pumps. It consists of two meshed gears that rotate in a closely fitted casing. The tooth spaces trap fluid and force it around the outer periphery. The fluid does not travel back on the meshed part, because the teeth mesh closely in the centre. Gear pumps see wide use in car engine oil pumps and in various hydraulic power packs.
Screw pump
Main article: Screw pump
A Screw pump is a more complicated type of rotary pump that uses two or three screws with opposing thread—e.g., one screw turns clockwise and the other counterclockwise. The screws are mounted on parallel shafts that have gears that mesh so the shafts turn together and everything stays in place. The screws turn on the shafts and drive fluid through the pump. As with other forms of rotary pumps, the clearance between moving parts and the pump's casing is minimal.
Progressing cavity pump
Main article: Progressive cavity pump

Widely used for pumping difficult materials, such as sewage sludge contaminated with large particles, this pump consists of a helical rotor, about ten times as long as its width. This can be visualized as a central core of diameter x with, typically, a curved spiral wound around of thickness half x, though in reality it is manufactured in single casting. This shaft fits inside a heavy duty rubber sleeve, of wall thickness also typically x. As the shaft rotates, the rotor gradually forces fluid up the rubber sleeve. Such pumps can develop very high pressure at low volumes.
Roots-type pumps
Main article: Roots-type supercharger

Named after the Roots brothers who invented it, this lobe pump displaces the liquid trapped between two long helical rotors, each fitted into the other when perpendicular at 90°, rotating inside a triangular shaped sealing line configuration, both at the point of suction and at the point of discharge. This design produces a continuous flow with equal volume and no vortex. It can work at low pulsation rates, and offers gentle performance that some applications require.
Applications include: * High capacity industrial air compressors * Roots superchargers on internal combustion engines. * A brand of civil defense siren, the Federal Signal Corporation's Thunderbolt.
Peristaltic pump
Main article: Peristaltic pump

360 Degree Peristaltic Pump
A peristaltic pump is a type of positive displacement pump. It contains fluid within a flexible tube fitted inside a circular pump casing (though linear peristaltic pumps have been made). A number of rollers, shoes, or wipers attached to a rotor compresses the flexible tube. As the rotor turns, the part of the tube under compression closes (or occludes), forcing the fluid through the tube. Additionally, when the tube opens to its natural state after the passing of the cam it draws (restitution) fluid flow into the pump. This process is called peristalsis and is used in many biological systems such as the gastrointestinal tract.
Plunger pumps
Main article: Plunger pump

A plunger pump compared to a piston pump
Plunger pumps are reciprocating positive displacement pumps.
These consist of a cylinder with a reciprocating plunger. The suction and discharge valves are mounted in the head of the cylinder. In the suction stroke the plunger retracts and the suction valves open causing suction of fluid into the cylinder. In the forward stroke the plunger pushes the liquid out of the discharge valve. Efficiency and common problems: With only one cylinder in plunger pumps, the fluid flow varies between maximum flow when the plunger moves through the middle positions, and zero flow when the plunger is at the end positions. A lot of energy is wasted when the fluid is accelerated in the piping system. Vibration and water hammer may be a serious problem. In general the problems are compensated for by using two or more cylinders not working in phase with each other.
Triplex-style plunger pumps
Triplex plunger pumps use three plungers, which reduces the pulsation of single reciprocating plunger pumps. Adding a pulsation dampener on the pump outlet can further smooth the pump ripple, or ripple graph of a pump transducer. The dynamic relationship of the high-pressure fluid and plunger generally requires high-quality plunger seals. Plunger pumps with a larger number of plungers have the benefit of increased flow, or smoother flow without a pulsation dampener. The increase in moving parts and crankshaft load is one drawback.
Car washes often use these triplex-style plunger pumps (perhaps without pulsation dampeners). In 1968, William Bruggeman significantly reduced the size of the triplex pump and increased the lifespan so that car washes could use equipment with smaller footprints. Durable high pressure seals, low pressure seals and oil seals, hardened crankshafts, hardened connecting rods, thick ceramic plungers and heavier duty ball and roller bearings improve reliability in triplex pumps. Triplex pumps now are in a myriad of markets across the world.
Triplex pumps with shorter lifetimes are commonplace to the home user. A person who uses a home pressure washer for 10 hours a year may be satisfied with a pump that lasts 100 hours between rebuilds. Industrial-grade or continuous duty triplex pumps on the other end of the quality spectrum may run for as much as 2,080 hours a year.
The oil and gas drilling industry uses massive semi trailer-transported triplex pumps called mud pumps to pump drilling mud, which cools the drill bit and carries the cuttings back to the surface.[2] Drillers use triplex or even quintuplex pumps to inject water and solvents deep into shale in the extraction process called fracking.[3]
The plunger pump can be hand-held or gigantic. Triplex pump brands include Cat Pumps in the U.S., Ram Pumps in the U.K., big box store plunger pump pressure washers Lowe's, Home Depot, Menard's, the quintuplex oilfield brand NLB (Europe), and others.
Compressed-air-powered double-diaphragm pumps
One modern application of positive displacement diaphragm pumps is compressed-air-powered double-diaphragm pumps. Run on compressed air these pumps are intrinsically safe by design, although all manufacturers offer ATEX certified models to comply with industry regulation. Commonly seen in all areas of industry from shipping to processing, Wilden Pumps, Graco, SandPiper or ARO are generally the larger of the brands. They are relatively inexpensive and can perform almost any duty, from pumping water out of bunds, to pumping hydrochloric acid from secure storage (dependent on how the pump is manufactured – elastomers / body construction). Lift is normally limited to roughly 6m although heads can reach almost 200 Psi.[citation needed].
Rope pumps
Main article: Rope pump
Devised in China as chain pumps over 1000 years ago, these pumps can be made from very simple materials: A rope, a wheel and a PVC pipe are sufficient to make a simple rope pump. For this reason they have become extremely popular around the world since the 1980s. Rope pump efficiency has been studied by grass roots organizations and the techniques for making and running them have been continuously improved.[4]
Flexible impeller pump
Main article: Flexible impeller

The pulser pump
Impulse Pumps
Impulse pumps use pressure created by gas (usually air). In some impulse pumps the gas trapped in the liquid (usually water), is released and accumulated somewhere in the pump, creating a pressure that can push part of the liquid upwards.
Impulse pumps include: * Hydraulic ram pumps - uses pressure built up internally from released gas in liquid flow. (see below) * Pulser pumps - run with natural resources, by kinetic energy only. * Airlift pumps - run on air inserted into pipe, pushing up the water, when bubbles move upward, or on pressure inside pipe pushing water up.
Hydraulic ram pumps

Airlift pump vs. Geyser pump
A hydraulic ram is a water pump powered by hydropower.
It takes in water at relatively low pressure and high flow-rate and outputs water at a higher hydraulic-head and lower flow-rate. The device uses the water hammer effect to develop pressure that lifts a portion of the input water that powers the pump to a point higher than where the water started.
The hydraulic ram is sometimes used in remote areas, where there is both a source of low-head hydropower, and a need for pumping water to a destination higher in elevation than the source. In this situation, the ram is often useful, since it requires no outside source of power other than the kinetic energy of flowing water.
Velocity pumps

A centrifugal pump uses a spinning "impeller" with backward-swept arms
Rotodynamic pumps (or dynamic pumps) are a type of velocity pump in which kinetic energy is added to the fluid by increasing the flow velocity. This increase in energy is converted to a gain in potential energy (pressure) when the velocity is reduced prior to or as the flow exits the pump into the discharge pipe. This conversion of kinetic energy to pressure is explained by the First law of thermodynamics, or more specifically by Bernoulli's principle.
Dynamic pumps can be further subdivided according to the means in which the velocity gain is achieved.[5]
These types of pumps have a number of characteristics: 1. Continuous energy 2. Conversion of added energy to increase in kinetic energy (increase in velocity) 3. Conversion of increased velocity (kinetic energy) to an increase in pressure head
A practical difference between dynamic and positive displacement pumps is how they operate under closed valve conditions. Positive displacement pumps physically displace fluid, so closing a valve downstream of a positive displacement pump produces a continual pressure build up that can cause mechanical failure of pipeline or pump. Dynamic pumps differ in that they can be safely operated under closed valve conditions (for short periods of time).
Centrifugal pump
Main article: Centrifugal pump

Centrifugal pump

Open Type Centrifugal Pump Impeller
A centrifugal pump is a rotodynamic pump that uses a rotating impeller to increase the pressure and flow rate of a fluid. Centrifugal pumps are the most common type of pump used to move liquids through a piping system. The fluid enters the pump impeller along or near to the rotating axis and is accelerated by the impeller, flowing radially outward or axially into a diffuser or volute chamber, from where it exits into the downstream piping system. Centrifugal pumps are typically used for large discharge through smaller heads.
Centrifugal pumps are most often associated with the radial-flow type. However, the term "centrifugal pump" can be used to describe all impeller type rotodynamic pumps[6] including the radial, axial and mixed-flow variations.
Radial-flow pumps
Often simply referred to as centrifugal pumps. The fluid enters along the axial plane, is accelerated by the impeller and exits at right angles to the shaft(radially). Radial-flow pumps operate at higher pressures and lower flow rates than axial and mixed-flow pumps.
Axial-flow pumps
Main article: Axial-flow pump

Axial pump (propeller in pipe)
Axial-flow pumps differ from radial-flow in that the fluid enters and exits along the same direction parallel to the rotating shaft. The fluid is not accelerated but instead "lifted" by the action of the impeller. They may be likened to a propeller spinning in a length of tube. Axial-flow pumps operate at much lower pressures and higher flow rates than radial-flow pumps.
Mixed-flow pumps
Mixed-flow pumps function as a compromise between radial and axial-flow pumps. The fluid experiences both radial acceleration and lift and exits the impeller somewhere between 0 and 90 degrees from the axial direction. As a consequence mixed-flow pumps operate at higher pressures than axial-flow pumps while delivering higher discharges than radial-flow pumps. The exit angle of the flow dictates the pressure head-discharge characteristic in relation to radial and mixed-flow.
Eductor-jet pump
Main article: Eductor-jet pump
This uses a jet, often of steam, to create a low pressure. This low pressure sucks in fluid and propels it into a higher pressure region.
Gravity pumps
Gravity pumps include the syphon and Heron's fountain—and there also important qanat or foggara systems that simply use downhill flow to take water from far-underground aquifers in high areas to consumers at lower elevations. The hydraulic ram is also sometimes called a gravity pump.
Steam pumps
Steam pumps have been for a long time mainly of historical interest. They include any type of pump powered by a steam engine and also pistonless pumps such as Thomas Savery's or the Pulsometer steam pump.
Recently there has been a resurgence of interest in low power solar steam pumps for use in smallholder irrigation in developing countries. Previously small steam engines have not been viable because of escalating inefficiencies as vapour engines decrease in size. However the use of modern engineering materials coupled with alternative engine configurations has meant that these types of system are now a cost effective opportunity.
Valveless pumps
Valveless pumping assists in fluid transport in various biomedical and engineering systems. In a valveless pumping system, no valves (or physical occlusions) are present to regulate the flow direction. The fluid pumping efficiency of a valveless system, however, is not necessarily lower than that having valves. In fact, many fluid-dynamical systems in nature and engineering more or less rely upon valveless pumping to transport the working fluids therein. For instance, blood circulation in the cardiovascular system is maintained to some extent even when the heart’s valves fail. Meanwhile, the embryonic vertebrate heart begins pumping blood long before the development of discernible chambers and valves. In microfluidics, valveless impedance pumps have been fabricated, and are expected to be particularly suitable for handling sensitive biofluids. Ink jet printers operating on the Piezoelectric transducer principal also use valveless pumping. The pump chamber is emptied through the printing jet due to reduced flow impedance in that direction and refilled by capillary action.

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