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Lean systems at autoliv

Autoliv is a global company that many people may not know, yet every time you step into a car you will be glad they exist. The company is recognised as the worldwide leader in automotive safety and they account for all major technological break- throughs in the occupant restraint industry. Every year Autoliv products save 25,000 lives and prevent ten times as many severe injuries.
Prominent in automotive safety since 1957, the present company came into existence in 1997 with the merger of Autoliv and Morton in Sweden. The joint company continued its pioneering approach to seatbelt and airbag design and manufacturing. Significant inventions by the company include the side-impact airbag, the side-cush- ion airbag for convertibles and the world’s first airbag with safety vents.
In addition to passive safety equipment, the company is a leader in active safety sys- tems such as Night Vision Systems and an Active Bonnet Mechanism that protects pedestrians against impact. The success of the business growth through innovation is demonstrated by the fact that today the company works with every one of the world’s leading automotive manufacturers.
Autoliv has grown to be an $8 billion organisation with over 48,000 employees operating from 80 plants in 29 countries across the globe. Innovation is only one of the reasons for Autoliv’s success. Another is its commitment to exceptional customer service which led it to begin working with GXS in 2004.
Business Challenge
Servicing a global industry that is driven by Just-in-Time manufacturing and lean operating processes requires a supplier to be agile, responsive and cost effective if they want to be successful. This is a continuous goal for Autoliv’s business operations. After a period of rapid expansion, Autoliv looked to consolidate its internal systems to ensure it could effectively manage its

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