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Business Sustainability Assessment Worksheet: Georgia

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Riordan Manufacturing – Albany, Georgia
Process Overview
The Albany plant produces plastic bottles and caps.

Receiving Department
The receiving department accepts the delivery of raw materials shipped to the company by truck. The raw materials, or inputs, are: 1. High-density polyethylene (HDPE) plastic pellets 2. Cardboard 3. Adhesives 4. Ink 5. Solvent cleaners 6. Lubricating oils 7. Mold release agents 8. Electricity 9. Natural gas 10. Light bulbs The desired product is comprised of inputs sent to the molding department. The possible byproducts, wastes, or outputs, from this department are: 1. Off-spec raw materials managed as waste 2. Spilled materials that may cause land and water pollution 3. Wasted energy from lighting, heating, and processing equipment If possible, off-spec raw materials are returned to the vendor for credit. Otherwise, the material is treated as waste and sent to a landfill.

Molding Department
The Georgia plant does not do custom orders. To help manage costs, the products produced by the plant are offered in a standard palette of colors. Because the colors are standardized, the HDPE pellets are ordered pre-mixed with the necessary colorizing dyes. While this requires more warehouse space to store a larger amount of HDPE pellets, production costs and time are saved by not having to mix dyes and HDPE pellets.

The inputs are: 1. 2. 3. 4. 5. 6. HDPE pellets Lubricating oils Solvent cleaners Mold release agents Electricity Natural gas

The desired product is comprised of molded plastic parts for the trimming department. The outputs from this department are: 1. Emissions from the molding operation that may cause air pollution 2. Scrap plastic or flashing managed as solid waste 3. Plastic material used to purge the equipment before a color change and managed as solid waste 4. Spent cleaners and mold release agents that may create

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