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Ess Environmental Stress Screening

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Submitted By ndrcndn
Words 489
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Overview[edit]

Developed to help electronics manufacturers detect product defects and production flaws, ESS is widely used in military and aerospace applications, less so for commercial products. The tests need not be elaborate, for example, switching an electronic or electrical system on and off a few times may be enough to catch some simple defects that would otherwise be encountered by the end user very soon after the product was first used. Tests typically include the following:
Temperature variations
Vibration tests
Pressure
Flexibility tests

ESS can be performed as part of the manufacturing process or it can be used in new product qualification testing.

An ESS system usually consists of a test chamber, controller, fixturing, interconnect and wiring, and a functional tester. These systems can be purchased from a variety of companies in the environmental test industry.

The stress screening from this process will help find infant mortality in the product. Finding these failures before the product reaches the customer yields better quality and lower warranty expenses. Associated military terminology includes an operational requirements document (ORD) and on-going reliability testing (ORT).[2][3]

Standardized Definitions and Methods[edit]

'The following is extracted from a paper on ESS testing prepared by the U.S. Air Force to provide standardized definitions and methods. The paper is available for unrestricted distribution by writing to OO-ALC/ENR, Hill AFB, Ut. 84056. Ask for OO-ALC Technical Note 01-2002, Environmental Stress Screening of Replacement and Repaired Components, Standardized Definitions and Process, by David Franz.'

Introduction[edit]

The purpose of this paper is to provide standardized definitions and a roadmap of test processes for the Environmental Stress Screening (ESS) of replacement and repaired components used on

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