...5 : 1 : Electronic Engine Management System “ADEC” : Water cooling with Radiator : 300 : STAMFORD PI 734 F (or equivalent) : 2000 : 400 : 1500 : 50 : 0.8 : Class H : IP 23 : CHEVON / ADR (Supplied by MTU) : (DSE 4110 ; ComAP Lite or depend on request) Module, parameter : •Volt meter, •Auto Start Control (AMF), •Hour meter, •Speed Control, •Engine lube oil pressure gauge, •Engine coolant Temperature gauge. : Ampere meter : Start key switch 2000 kVA Prime : Charging control lamp : Control fuse : Emergency Stop Button : 24Volts, 4 x 200 (Filled) : Set of Connection cables and Cable terminals : Industrial exhaust silencer : Flexible Hose (compensator for the exhaust pipe) : Steel construction : Rubber metal elements : Dry Type : Engine operating instruction : Certificate of Origin : Alternator operating instruction : Genset Test Report Batteries [Ah] Exhaust System Baseframe Engine and Alternator Mounting Air Filters Set of Operation books, consist of Genset Dimension and Weight Dimension Approx. [mm] : 6600 x 2200 x 2750 Dry Weight Approx. [kg] : 12900 CONTACT US:...
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...• Preventative maintenance -can do 3 things; reduce failures, save on operating cost, and keep equipment safe. • Reduce failures- When work is heaviest equipment need preventative maintenance the most, the customer can’t afford for the equipment to be down during peak use, won’t prevent failures but limits them. • Save on operating cost- The fewest dollars spent on maintenance will pay for themselves many times over. An engine tune up can save 15% in fuel consumption and increase power by 10%. 100 hp tractor would use 4.5 gallons less in fuel and add a bonus of 10 hp. A maintained engine burns less fuel and can do more work per hour. • The #1 expense is down time. • Keeping equipment safe to operate- a customer with poorly maintained machine will tend to take chances to save time lost by poor performance, may also try to fix it without stopping or turning off the machine which promotes accidents. • Keeping records- Good way to make sure maintenance is performed on schedule, keep records for customer or job ticket, increase service sales in your shop. • Sales Technicians-are also sales men, they sale time or labor hours, service is our product= poor service= poor sales=no job. • Service intervals- Usually 5, 10, 50, 100, 250, 500 and 1,000 hours of operation- Check the owner’s manual for specific intervals. Service intervals are cumulative which means 50 hr service should be done at 50hrs, 100 hrs, 150 hrs and 200hrs. • Tips for good machine...
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...* Cast Ductile Iron Exhaust Manifolds And Turbine Housing * Pre-Bent Stainless Steel Heat Shields * Exhaust Manifold Install Hardware Kit * 4-Ply High Resistance Nomex Silicon couplers * Stainless Steel T-Bolt clamps * 3.5 x 13 x 24 Bar and Plate Core Intercooler Rated 1000hp * GTM Steering Coupler * Polished Stainless Steel and Tig Welded Piping * Pre-made steel braided oil and coolant Supply & Return lines * Garrett's Twin ball bearing water & oil cooled turbocharger * Cold Air Intake System (using k&n filters) * TiAL 50mm Blow-off Valve * HKS Internal Wastegate Actuators (standard option) with Turn key kit * Tial 38mm external Wastegate with GTM Downpipes (standard option) with Tuner kit * All Necessary Hardware and Installation Instructions * GTM Custom mapped plug-in And play engine management for optimum engine tune and power . * GTM Basic fuel system with D enso 600cc Injectors and Walbro 255 Fuel Pump . * GTM Spec 3 " Cat-Back Exhaust System * OS Giken Twin Plate Clutch * GTM Spec ECU Flash * HKS CAMP 2 PAKAGE WITH SENSORS * Wiseco®/GTM® Extreme Duty pistons * Eagle® rods (with their alignment and resizing) * Rear main seal assembly * GTM® Race bearings (OEM bearings available) * ARP® 8740 main studs * ARP® 2000 11mm head studs (torqued to 85ft. lbs.) * New viton valve stem seals * OEM valves and springs * OEM Rev-Up Oil Pump *...
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...SECTION 15881 – ENGINE EXHAUST SYSTEMS GENERAL 1. SUMMARY A. This Section includes exhaust fans, vibration isolators and ductwork for engine exhaust systems. Some common applications include hot test stands and dynos. B. Related Sections include the following: 1. Section 15070 Vibration isolators. 2. Section 15815 PT Metal Ductwork 3. Section 15050 Basic Mechanical Materials and Methods 4. Section 05500 Metal Fabrications 5. Section 15980 Total Maintenance Spare Parts 1.2 REFERENCE SPECIFICATIONS A. National Fire Protection Association (NFPA) 1. NFPA 37 – Installation and use of Stationary Combustion Engine and Gas Turbines. 2. NFPA 211-Chimneys, Fireplaces, Vents and Solid Fuel Burning Appliances. B. Underwriters Laboratories Inc. (UL) 1. UL 103 – Chimneys, Factory – Built, Residential Type and Building Heating Appliance. C. Chrysler CAD Specification http://ame.ctc.chrysler.com/powertrain/index.htm D. Chrysler Plant Engineering Specification http://extranet.diamlerchrysler.com/manufacturing/amedd E. Chrysler Control Specification http://ame.ctc.chrysler.com/control/index.htm 1.3 QUALITY ASSURANCE A. Welding Standards: Qualify procedures and personnel according to AWS D1.1, "Structural Welding Code--Steel," for hangers and supports, and AWS D9.1, "Sheet Metal Welding Code," for duct...
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... employee friendly with extremely committed employee base • Highly competitive market with low entry barrier • Recession in construction industry, at least to stay for three years -AWC survives on quality, price and efficiency • Canada-US trade agreement-competition in local market but US market is now accessible • New product-unique, price high volume order • Second welding line to meet the demand of the new product • Noncompliance with the Government Regulations regarding pollutions • Present welding line exposes employees to toxic products, also damaging for the environment • Recently government sensitiveness on environment related issues • Punishable offence under law with considerable probability. • Emissions systems- Exhaust systems Recirculating emissions, more expensive, satisfying employee safety and environment regulations • Impact on cash flow (for insolvency), and income statement. Problem Statement Whether AWC Inc. should go for the emissions control...
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...into three categories. Class I fuel tanks, Class II Manifolds, front and rear doors, and Class III Muffler exhaust system and oil pans. Class I were having costs equal to or lower than competitors. Class II were products that had the potential of becoming world class (costs 5%-15% higher than competitors) and the no hopes were Class III. I don’t believe that this was a great way to classify the products into categories, there may be some products that were priced at a premium because other factors contributed to the buyers willing to pay a higher price for these products. I conclude that these classifications were based on numbers, they mentioned the presence of interviews to help them, but in the end I feel like these all were number related classifications. 2) A) i) if overhead costs were entirely fixed, they would save about two thousand dollars and ii) if they were entirely variable they would save about four thousand dollars. Volume of activity at Bridgeton Industries is measured by dollars. They’re not measured by just counting units because this is the way it’s been put in place. I would assume that because their costs are spread out among the products to figure out profitability they don’t want to measure volume just by counting. B) I think that the Bridgeton and the consultants believe that they would save a lot on overhead by outsourcing muffler exhaust systems and oil pans, approximately fifty thousand dollars. c) thirty thousand dollars were actually saved...
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...the Inn Restaurant. I am settling in well and look forward to a long prosperous relationship. I would like to take this opportunity to discuss with you some items of concern regarding the condition of the building. During this site inspection the following things caught my attention. * Old trees have grown so that their branches could become entangled in the power lines connected to the restaurant * Many of the windows have gaps possibly from the building settling * Water is not properly drained from the building. * Spider web pattern of cracks forming on the foundation. * The roof has tar paper that is pulled up in one section along with bird nests and tree branches. * There are also charred markings around the exhaust vent of the hood system. These are all potentially hazardous situations for our guest and staff. If we do not take action to fix these issues it will not only affect our bottom line but our ability to stay in business at all in this facility. The trees pose several problems. With the branches being so close to the power lines could potentially cause a fire if wind gust cause them to snap and clog up or wear down the gutter system. The roots could be clogging drains underground which could lead to expensive plumbing cost. The windows that have gaps in them are a major cause of our high energy cost. Water puddles up around the foundation because the current landscaping does not allow for the water to drain away from the building. On the...
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...The heat was unbearable as I pulled up to the starting line. The smell of exhaust gases and burned rubber filled the air. The starting light received my fullest attention, zoning everything out of my conscience. 3...2...1...green light! I stomped my foot on the accelerator as I side stepped my clutch. Shifting into second gear, I flipped the switch to my nitrous oxide system. Instantaneously I was thrown back into my seat. All of a sudden a loud pop disturbed the smooth roar of my engine. Halfway down the track my engine shut off and forced me to coast the car to the finish line. My teammates were already waiting at the end of the drag strip. Unable to restart my car, we pushed it back to our pit area. My hopes were crushed as I went over the fact that my day of racing was already over. Drag racing is a big part of my life. All of my spare time is spent working on my 1996 Honda Accord. With a big import drag racing approaching quickly, I spent most of my waking hours for a week tuning my car. Sweat and hours of hard work finally prepared my car for racing. The interior was stripped down to the sheet metal and contained only the driver's seat to reduce weight. The whole exhaust system was removed to gain that little edge of power, which is essential for racing. My car was finally race ready, waiting to tear up the track. The following day, our race team met up at...
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...“A Leap of Faith” You mentioned in your speech at the wedding a couple weekends ago that in my sense of adventure you trusted me in any situation, from snowshoeing a mountain and sledding down, to standing below me while I‘m chain sawing 80ft up above you. I have to tell you how I got started and became the guy you share these crazy adventures with. Skydiving one time has changed my perspective on life to be sure. Just starting out in a new job and trying to figure out what life was about and where I was headed. I decided it was time to mix things up, do something I didn’t think I had the guts to actually do. Go jump from a perfectly good plane attached to someone I didn’t know, that is an “expert“ in the area of falling from great heights (more than once!) . I had been in a plane only two or three times sight seeing, without the urge to open the door no less. The sky is a cold, crisp aqua marine with thin wispy clouds. The walls are a cold steel grey. Rivets hold everything together. A faded tan leather seat, cracked from years speed, pitch, heading and Altitude. A small window on my right side above my head provides the only meager view on the ascent to a totally new view on life. It’s dark behind me where the Instructor waits patiently for the call to go. There’s a small poster on the sliding door that says “Humpty Dumpty was pushed” with a picture of him falling (the irony of which, will hit me in a moment). The wind is leaping in and out of the plane as we speed...
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...So the odds are greater of you dying from toxic pollutants in plane exhaust than in plane crash. Airplane exhaust, similar to car exhaust, contains a variety of air pollutants, for example sulfur dioxide and nitrogen oxides. Scientists say that these particles that are especially small ( about a hundred millions of an inch wide ) are the main culprit in human health effects, since the particulates can become wedged deep in the lung and possibly enter the bloodstream. According to the UN's World Health Organization, the most common causes of death due to air pollution are cardiovascular and respiratory diseases like lung cancer. An aeronautical engineer at the Massachusetts Institute of Technology of the name Steven Barrett used a computer that recorded records of the flights paths, the amount of fuel burned during flights, and the estimated emissions. The study also looked at how human populations are spread around the world to see how the patterns of airplane pollution might up the risk of death. Earlier studies assumed that people were harmed only by emissions from planes taking off and landing. The new research of Barrett conducted an estimated of 8,000 deaths a year result from pollution from planes at an altitude of 35,000 feet, whereas 2,000 death result from pollution emitted during take offs and landing. Areas with the most active airports most active airports are not ones that always suffer the biggest health impact. According to the study, published in the Environment...
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...the fuel delivery beyond the air/fuel ratio limit, results in excessive fuel consumption, pollution, high exhaust temperature (diesel) or low exhaust temperature (gasoline), and shortened engine life. If however, the engine is supercharged, then a greater supply of air will be available, enabling more fuel to be burnt; this will result in the engine producing more power. (Supercharging is the introduction of air to an engine at higher than atmospheric pressure). Mechanical Supercharging With mechanical supercharging, the combustion air is compressed by a compressor driven directly by the engine. However, the power output increase is partly lost due to the parasitic losses from driving the compressor. The power to drive a mechanical turbocharger is up to 15 % of the engine output. Therefore, fuel consumption is higher when compared with a naturally aspirated engine with the same power output. [pic] Fig. 1 Schematic of a mechanically supercharged four-cylinder engine Exhaust Gas Supercharging (Turbocharging) In exhaust gas turbocharging, some of the exhaust gas energy, which would normally be wasted, is used to drive a turbine. Mounted on the same shaft as the turbine is a compressor which draws in the combustion air, compresses it, and then supplies it to the engine. There is no mechanical coupling to the engine. [pic] Fig. 2 Schematic of an exhaust gas turbocharged four-cylinder engine...
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...Spring 2011, Purdue University Calumet, Hammond, IN 46323, USA Using CFD to Study Air Quality in Urban Microenvironments Varun Khare Purdue University Calumet Hammond, IN, USA | Abstract The project is concentrated on the study of the plume height coming out of buildings, such as restaurants and cooling towers around the office buildings, in an urban microenvironment, along with the placement of air intakes and exhausts on buildings which can significantly affect the overall indoor air quality. Earlier studies on the effects of building air intakes have been limited to relatively simple situations, unable to treat the complex envelope of most buildings and building groups. Computational Fluid Dynamics (CFD) is a tool that assists in modeling the airflow and dispersion of pollutants among complex urban geometries on the scale of a section of a building’s exterior up to several city blocks. This tool allows more accurate predictions of impacts over a range of meteorological scenarios and alternative building designs and placements relative to roadways and other pollutant sources. The steps in a CFD application are presented including geometry and mesh creation, simulation of meteorological conditions, handling of pollutant sources, and post-processing visualization. INTRODUCTION Design and placement of a building’s outside air intake is a very important building...
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...pin 8. Inlet valve 9. Inlet manifold 10. Exhaust valve 11. Exhaust manifold 12. Cam and cam-follower 13. Fly wheel 14. Cam shaft 15. Push rod 16. Valve spring 17. Rocker arm 18. Fuel Nozzle 19. Fuel pump 20. Cam shaft drive mechanism 21. Crank case 22. Governor 23. Water Jacket TERMS COMMONLY USED: TOP DEAD CENTER (TDC): The top most position of the piston towards the cylinder head and the topside of the cylinder of the vertical engine are called top dead center position. BOTTOM DEAD CENTER (BDC): The lowest most position of the piston towards the crank end side of the cylinder of a vertical engine is called bottom dead center position. WORKING OF FOUR STROKE DIESEL ENGINE: The working cycle of the engine is completed in four strokes and diesel oil is used as fuel. Therefore it is known as four-stroke diesel engine. The following are the four working stroke of the engine. SUCTION STROKE: The piston is at the top most position and is ready to move downwards. Inlet valve is opened and exhaust valve is closed. As the piston moves downwards Air enters the cylinder through the inlet valve due to the vacuum created. This continues closes. The downward movement of the piston is known as suction stroke and crank rotates by 1800during this period. COMPRESSION STROKE: During this both the inlet and exhaust valves are closed and the piston...
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...CATALYTIC CONVERTER THEORY, OPERATION AND TESTING 2 The gasoline used in the modern automobile is a complex blend of both straight and branched chain hydrocarbons. In simpler terms it is a mixture of different types of bunches of hydrogen and carbon. We will use the fictitious molecule C8H17 to approximate the blend of different hydrocarbon compounds found in gasoline. In more simple terms one gasoline molecule* contains 8 atoms of carbon for every 17 atoms of hydrogen and nothing else*. ONE GASOLINE MOLECULE* GASOLINE IS --> C8H17 8 CARBON ATOMS + 17 HYDROGEN ATOMS BONDED TOGETHER *There is no such thing as a single gasoline molecule. Gasoline is a very complex blend of several different molecules. C8H17 is used to represent the average “gasoline molecule”. COMPOSITION OF AIR 1 PART OXYGEN (O2) AND 4 PARTS NITROGEN (N2) When gasoline is mixed with air and ignited in the combustion chamber it burns, and in doing so reorganizes the hydrogen, carbon and oxygen atoms. As these atoms are reorganized they can form CO, CO2, H2O, NO (and other NOx), and of course if some of the gasoline is left unburned, C8H17 or other forms of generic HC. Optimum combustion occurs at an A/F ratio of about 14.64:1. If all of the fuel vaporizes and takes part in combustion and no NOx is formed we would have perfect combustion. Perfect combustion would result in the formation of nothing CO2, H2O. Perfect combustion: Air + Fuel CO2 + H2O (and nothing else) Unfortunately as more and more CO2 is formed...
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...Hodges 1 Daulton Hodges English 1010: Composition 1 22 March 2012 Supercharger vs Turbocharger One of the most commonly used ways to give a vehicle more horsepower and torque is by forced induction. There are two different ways to force induct a vehicle. One is a Supercharger, and the other is a Turbocharger. The conflict with this between people is deciding which one is better. Both superchargers and turbochargers have their advantages and disadvantages, some of which are similar. Choosing the right kind of forced induction will depend on your vehicle’s motor, and your power expectations. The first type of forced induction system is a supercharger. There are different types of superchargers. The first type is a root supercharger which is the oldest by far. Root type superchargers push extra oxygen into an engine by using meshed-lobe rotors. The rotors rotate in opposite direction trapping the air into pockets and forcing it from the inlet to the compressor chamber where it is compressed and moved into the engine. Root type chargers are simple and have few parts which results in reliability and require very few repairs. They are also good for adding power to an engine at low rpm’s. The second type of supercharger is the Screw. The screw type supercharger works very similarly to root type chargers. Screw superchargers are very good at moving air and lose very little of it. They can compress air as they move using their screws. The last type of supercharger is a Centrifugal...
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