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Conveyor belt
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This article is about industrial conveyor belts. For information on the global flow of sea currents, see Thermohaline circulation. Point of contact between a power transmission belt and its pulley. A conveyor belt uses a wide belt and pulleys and is supported by rollers or a flat pan along its path. These conveyor structures contain belts for moving bulk sulfur from railcars to storage piles and from the piles to ships.

A conveyor belt (or belt conveyor) consists of two or more pulleys, with a continuous loop of material - the conveyor belt - that rotates about them. One or both of the pulleys are powered, moving the belt and the material on the belt forward. The powered pulley is called the drive pulley while the unpowered pulley is called the idler. There are two main industrial classes of belt conveyors; Those in general material handling such as those moving boxes along inside a factory and bulk material handling such as those used to transport industrial and agricultural materials, such as grain, coal, ores, etc. generally in outdoor locations. Generally companies providing general material handling type belt conveyors do not provide the conveyors for bulk material handling. In addition there are a number of commercial applications of belt conveyors such as those in grocery stores.

The belt consists of one or more layers of material. They can be made out of rubber. Many belts in general material handling have two layers. An under layer of material to provide linear strength and shape called a carcass and an over layer called the cover. The carcass is often a woven fabric having a warp & weft. The most common carcass materials are polyester, nylon and cotton. The cover is often various rubber or plastic compounds specified by use of the belt. Covers can be made from more exotic materials for unusual applications such as silicone for heat or gum rubber when traction is essential.

Material flowing over the belt may be weighed in transit using a beltweigher. Belts with regularly spaced partitions, known as elevator belts, are used for transporting loose materials up steep inclines. Belt Conveyors are used in self-unloading bulk freighters and in live bottom trucks. Conveyor technology is also used in conveyor transport such as moving sidewalks or escalators, as well as on many manufacturing assembly lines. Stores often have conveyor belts at the check-out counter to move shopping items. Ski areas also use conveyor belts to transport skiers up the hill.

A wide variety of related conveying machines are available, different as regards principle of operation, means and direction of conveyance, including screw conveyors, vibrating conveyors, pneumatic conveyors, the moving floor system, which uses reciprocating slats to move cargo, and roller conveyor system, which uses a series of powered rollers to convey boxes or pallets.Contents [hide]
1 Belt conveyor systems
2 Long belt conveyors
3 History
4 References
5 External links

[edit]
Belt conveyor systems

Conveyors are durable and reliable components used in automated distribution and warehousing.[1] In combination with computer controlled pallet handling equipment this allows for more efficient retail, wholesale, and manufacturing distribution. It is considered a labor saving system that allows large volumes to move rapidly through a process, allowing companies to ship or receive higher volumes with smaller storage space and with less labor expense.

Rubber conveyor belts are commonly used to convey items with irregular bottom surfaces, small items that would fall in between rollers (e.g. a sushi conveyor bar), or bags of product that would sag between rollers. Belt conveyors are generally fairly similar in construction consisting of a metal frame with rollers at either end of a flat metal bed. The belt is looped around each of the rollers and when one of the rollers is powered (by an electrical motor) the belting slides across the solid metal frame bed, moving the product. In heavy use applications the beds which the belting is pulled over are replaced with rollers. The rollers allow weight to be conveyed as they reduce the amount of friction generated from the heavier loading on the belting. Belt conveyors can now be manufactured with curved sections which use tapered rollers and curved belting to convey products around a corner. These conveyor systems are commonly used in postal sorting offices and airport baggage handling systems. A sandwich belt conveyor uses two conveyor belts, face-to-face, to firmly contain the item being carried, making steep incline and even vertical-lift runs achievable.

Belt conveyors are the most commonly used powered conveyors because they are the most versatile and the least expensive. Product is conveyed directly on the belt so both regular and irregular shaped objects, large or small, light and heavy, can be transported successfully. These conveyors should use only the highest quality premium belting products, which reduces belt stretch and results in less maintenance for tension adjustments. Belt conveyors can be used to transport product in a straight line or through changes in elevation or direction. In certain applications they can also be used for static accumulation or cartons.

Belt Conveyor systems at a Packing Depot

Baggage Handling Belt Conveyor systems

Accumulation conveyor for cartons and totes in a fashion distribution centre
[edit]
Long belt conveyors

The longest belt conveyor system in the world is in Western Sahara. It is 98 km long, from the phosphate mines of Bu Craa to the coast south of El-Aaiun.[2]

The longest conveyor system in an Airport is the Dubai International Airport baggage handling system at 63km. It was installed by Siemens and commissioned in 2008, and has a combination of traditional belt conveyors and tray conveyors.[3]

Boddington Bauxite Mine in western Australian may claim the Record for the worlds longest and second longest single belts with a 31 km long belt feeding a 20 km long belt. This system feeds bauxite through the difficult terain of the Daring Ranges to the Alumina refinery at Worsley. The longest single belt international conveyor runs from Meghalaya in India to Sylhet in Bangladesh.[4][5][6] It is about 17 km long and conveys limestone and shale at 960 tons/hr, from the quarry in India to a cement factory in Bangladesh (7 km long in India and 10 km long in Bangladesh). The conveyor was engineered by AUMUND France and Larsen & Toubro. The conveyor is actuated by 3 synchronized drive units for a total power of about 1.8 MW supplied by ABB (2 drives at the head end in Bangladesh and 1 drive at the tail end in India). The conveyor belt was manufactured in 300-meter lengths on the Indian side and 500-meter lengths on the Bangladesh side, and was installed onsite by NILOS India. The idlers, or rollers, of the system are unique in that they are designed to accommodate both horizontal and vertical curves along the terrain. Dedicated vehicles were designed for the maintenance of the conveyor, which is always at a minimum height of 5 meters above the ground to avoid being flooded during monsoon periods.
[edit]
History

Primitive conveyor belts were used since the 19th century. In 1892, Thomas Robins began a series of inventions which led to the development of a conveyor belt used for carrying coal, ores and other products.[7] In 1901, Sandvik invented and started the production of steel conveyor belts. In 1905 Richard Sutcliffe invented the first conveyor belts for use in coal mines which revolutionized the mining industry. In 1913, Henry Ford introduced conveyor-belt assembly lines at Ford Motor Company's Highland Park, Michigan factory.[8] In 1972, the French society REI created in New Caledonia the then longest straight-belt conveyor in the world, at a length of 13.8 km. Hyacynthe Marcel Bocchetti was the concept designer.[citation needed] In 1957, the B. F. Goodrich Company patented a conveyor belt that it went on to produce as the Turnover Conveyor Belt System. Incorporating a half-twist, it had the advantage over conventional belts of a longer life because it could expose all of its surface area to wear and tear. Möbius strip belts are no longer manufactured because untwisted modern belts can be made more durable by constructing them from several layers of different materials.[9] In 1970, Intralox, a Louisiana based company, registered the first patent for all plastic, modular belting.

Checkweigher

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...Bank of America is one of the world's largest financial institutions, serving individual consumers, small and middle market businesses and large corporations with a full range of banking, investing, asset management and other financial and risk-management products and services. The company provides unmatched convenience in the United States, serving more than 59 million consumer and small business relationships with more than 6,100 retail banking offices, more than 18,000 ATMs and an online banking with more than 25 million active users. Bank of America offers services to more than 4 million small business owners through a suite of innovative, easy-to-use online products and services. The company serves clients in more than 150 countries and has relationships with 99 percent of the U.S. Fortune 500 companies and 83 percent of the Fortune Global 500. Bank of America Corporation stock (NYSE: BAC) is a component of the Dow Jones Industrial Average and is listed on the New York Stock Exchange. In late-2008, Bank of America acquired Merrill Lynch, a long-standing, global investments and financial services firm. Even if you are not a Bank of America customer, you have probably used some bank’s ATM system and/or online banking services. The following instructions require you to consider the business processes delivered to you as a consumer of banking services via an ATM and to help you explore the underlying information management requirements of an ATM system. Assignment: ...

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