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Production process flow

Factory starts working on an order after order is confirmed. In the following production processes are listed and explained.

#1. Fabric Sourcing

Factory sources fabrics from buyer recommended fabric suppliers. This way they able to maintain quality level of the fabrics. Fabric are sourced and stored in fabric store in racks. Fabric inspection is done prior to issue fabric to cutting department.

#2. Trims Sourcing

Factory sources trims and accessories based on requirement and stored in Trim store room. Trims are kept buyer wise. For inventory management factory uses bin card. Each bin card contains details of trims, available inventory stocks.

#3. PP Sample Development

Pre-production sample is made in production line and send to customer for approval. Factory makes PP sample in production line instead of sampling department, where most companies make PP sample from sampling department.

#4. PP Meeting:

PP meeting is held after approval of PP sample. In PP meeting it is discussed that how an order factory will process.

#5. Cut panel laundry (CPL)

This process is carried out to improve dimensional stability of the knitted fabric, such as fabric shrinkage and torque or twisting that may happen after garment wash. All fabrics do not require to CPL process. Factory does fabric shrinkage test and spirality test in in-house lab. Based on the lab test, they decide whether to do CPL or not.

#6. Cutting

Factory uses CAD marker for marker making. Factory initially cut one lay for production pilot run. Once Pilot production run is approved by customer representative they go for bulk cutting.

Based on style requirement, cutting of garment component are done two ways such as fixed cutting and block cutting. Factory uses computerized cutting machine, straight knife machine and band knife

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