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Going Lean

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Going lean

This publication was developed during the Lean Processing Programme (LEAP) which ran from  to . The programme was sponsored by the Engineering and Physical Science Research Council (Innovative Manufacturing Initiative) and a network of UK automotive/steel supply chain firms: Corus, Thyssen Krupp Automotive Body Products, TKA Chassis Camford, Tallent Engineering Ltd, GKN Autostructures Ltd, Steel & Alloy Processing Ltd, LDV Ltd and Wagon Automotive – UK/USA. Corus was formed in October  by the merger of British Steel and Koninklijke Hoogovens. We would like to thank all these organisations for their generous support in both time and finances. The Lean Processing Programme was designed to extend Lean Thinking into this particular group of firms and their associated customer base. Over a three year period it has sought to make radical and incremental change both within and between the firms as well as at a network level. Specific improvements have been made: better understanding of customer requirements, improved learning culture in the firms, faster reaction time, improved delivery performance, reduced new product time to market, better quality product, improved productivity and increased business opportunities. The programme was run by staff at the Lean Enterprise Research Centre at Cardiff Business School together with project management support by Chris Butterworth of Corus. We would like to thank the research team members, all of whom have contributed to the production of this publication. We would particularly like to acknowledge the assistance of John Bicheno, David Brunt and Nick Rich of LERC and Paul Morris and Dale Williams of LEIG whose material directly contributed to this publication. We would also like to recognise the assistance given by Sara Bragg, Ann Esain, Matthias Holweg, Professor Daniel Jones, Shirlie Lovell and Donna Samuel, as

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