Owner's Manual

JCRRFTSMRN°I
GARDEN TRACTOR
23.0 HP, 48" Mower

Electric Start AutomaticTransmission
Model No. 917.275023

This product has a low emission engine which operates differently from previously built engines. Before you start the engine, read and understand this Owner's Manual.

CAUTION: Read and follow all Safety Rules and Instructions before operating this equipment.

For answers to your questions about this product, Call:

1-800-659-5917
Sears Craftsman Help Line 5 am - 5 pro, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, II 60179 U.S.A.
Visit our Craftsman website:www.sears.com/craftsman

Warranty ............................................... 2 Safety Rules ......................................... 3 Product Specifications .......................... 6 Assembly/Pre-Operation ...................... 7 Operation .............................................. 9 Maintenance Schedule ...................... 16

Maintenance ....................................... 16 Service and Adjustments .................... 20 Storage ............................................... 29 Troubleshooting ................................. 30 Repair Parts ........................................ 34 Sears Service ...................... Back Cover

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace free of charge any parts that are found to be defective in material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the two full years. During the first 30 days of purchase, there will be no charges to service the product at your home for issues covered by this warranty. (See exclusions below). For your convenience, IN HOME warranty service will still be available after the first 30 days of purchase, but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This warranty applies only while this product is within the United States. This Warranty does not cover: • Expendable items which become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters. • Standard Maintenance Servicing, oil changes, or tune-ups • Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. • Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine. • Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the owner's manual. • Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale). In general, fuel should be used within 30 days of its purchase date. • Normal deterioration and wear of the exterior finishes, or product label replacement. • Riding equipment used for commercial or rental purposes. LIMITED WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. During the first 30 days of purchase, there will be no charges to replace the battery at your HOME. After the first 30 days, for your convenience, IN-HOME warranty service will still be available but a trip charge will apply. This charge will be waived if the Craftsman product is dropped of at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This battery warranty applies only while this product is within the United States.

This warranty gives you specific vary, from state to state. Sears, Roebuck

legal rights, and you may also have other rights, which Hoffman Estates, IL 60179

and Co.,Dept.817WA,

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IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious mjury or death. • Never carry passengers. Look for this symbol to point out • Do not mow in reverse unless absolutely important safety precautions. It means necessary. Always look down and CAUTION!!! BECOMEALERT!!! YOUR behind before and while backing. SAFETY IS INVOLVED. • Be aware of the mower discharge direction and do not point it at anyone. CAUTION: In order to prevent Do not operate the mower without either accidental starting when setting up, the entire grass catcher or the guard in transporting, adjusting or making repairs, place. always disconnect spark plug wire and • Slow down before turning. place wire where it cannot contact spark • Never leave a running machine plug. unattended. Always turn off blades, set CAUTION: Do not coast down a hill parking brake, stop engine, and remove keys before dismounting. in neutral, you may lose control of the • Turn off blades when not mowing. tractor. • Stop engine before removing grass CAUTION: Tow only the attachments catcher or unclogging chute. that are recommended by and comply • Mow only in daylight or good artificial with specifications of the manufacturer of light. your tractor. Use common sense when • Do not operate the machine while under towing. Operate only at the lowest the influence of alcohol or drugs. possible speed when on a slope. Too • Watch for traffic when operating near or heavy of a load, while on a slope, is crossing roadways. dangerous. Tires can lose traction with • Use extra care when loading or unloadthe ground and cause you to lose control ing the machine into a trailer or truck. of your tractor. • Data indicates that operators, age 60 years and above, are involved in a large WARNING: Engine exhaust, some of percentage of riding mower-related its constituents, and certain vehicle injuries. These operators should components contain or emit chemicals evaluate their ability to operate the riding known to the State of California to cause mower safely enough to protect themcancer and birth defects or other reproselves and others from serious injury. ductive harm. • Keep machine free of grass, leaves or other debris build-up which can touch WARNING: Battery posts, terminals hot exhaust / engine parts and burn. Do and related accessories contain lead not allow the mower deck to plow leaves and lead compounds, chemicals known or other debris which can cause buildto the State of California to cause cancer up to occur. Clean any oil or fuel and birth defects or other reproductive spillage before operating or storing the harm. Wash hands after handling. machine. Allow machine to cool before I. GENERAL OPERATION storage. • Read, understand, and follow all instructions in the manual and on the machine before starting. • Only allow responsible adults, who are familiar with the instructions, to operate the machine. • Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

II. SLOPE OPERATION
Slopes are a major factor related to loss-ofcontrol and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

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DO: • Mow up and down slopes, not across. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Taft grass can hide obstacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability. • Use extra care with grass catchers or other attachments. These can change the stability of the machine. • Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. DO NOT: • Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. • Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. • Do not mow on wet grass. Reduced traction could cause sliding. • Do not try to stabilize the machine by putting your foot on the ground. • Do not use grass catcher on steep slopes.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Never allow children to operate the machine. • Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
IV. SERVICE • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. -Use only an approved container. -Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. -Never refuel the machine indoors. - Never store the machine or fuel container inside where there is an open flame, such as a water heater. • Never run a machine inside a closed area. • Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. • Never tamper with safety devices. Check their proper operation regularly. • Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. • Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. • Never make adjustments or repairs with the engine running. • Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. • Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. • Check brake operation frequently. Adjust and service as required.

III. CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small children.

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• Be sure the area is clear of other people before mowing. Stop machine anyone enters the area. • Never carry passengers or children even with the blades off. • Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. Keep children out of the mowing area and under the watchful care of another responsible adult. Be alert and turn machine off if children enter the area. Before and when backing, look behind and down for small children.

if

• Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. • If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. • Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

•

•

• •

• Mow up and down slopes (15 ° Max), not across.

PRODUCT SPECIFICATIONS
Gasoline Capacity and Type: Oil Type API-SF-SJ): 5.0 Gallons Unleaded Regular SAE 10W30 (above 32°F) SAE 5W-30 (below 32°F) W/Filter: W/O Filter: Champion (MPH): Forward: Reverse: Front: Rear: 4.5 Pints 4.0 Pints RC12YC

We have competent, welt-trained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". REPAIR AGREEMENT A Repair Agreement is available on this product. Contact your nearest Sears store for details.

Oil Capacity: Spark Plug: Gap: .030") Ground Speed

0 - 5.8 0 - 2.1 14 PSI 10PSI

]]re Pressure: Charging System: Battery:

CUSTOMER RESPONSIBILITIES • Read and observe the safety rules. • Follow a regular schedule in maintaining, caring for and using your tractor. • Follow the instructions under "Maintenance" and "Storage" sections of this owner's manual.
,_WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brushcovered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual).

15AMPS @3600RPM Amp/Hr: Min. CCA: Case size: 35 280 U1R

Blade Bolt Torque: 45-55 Ft. Lbs. CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center.

Video Cassette

Keys

Slop._.__ee Sheet

ubble

(1) Oil Drain Tube 6

ka

L) _v

Level

Your new tractor has been assembled at the factory. you begin.
When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating position (seated behind the steering wheel).

Review the video cassette before

TO REMOVE TRACTOR FROM CARTON UNPACK CARTON 1. Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat. 2. Remove packing materials. 3. Remove protective materials from tractor hood and grill. IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid.
CHECK BATTERY 1. Lift hood to raised position. NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions).

Knob

M

NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid.
TO ROLL TRACTOR OFF SKID Operation section for location function of controls)

(See and 1. Press lift lever plunger and raise attachment lift lever to its highest position. 2. Release parking brake by depressing brake pedal. 3. Place freewheel control in transmission disengaged position (See "To Transport" in the Operation section of this manual). 4. Roll tractor forward off skid.

TO DRIVE TRACTOR OFF SKID (See
Label Operation section for location function of controls) and

F

ADJUST

SEAT

1. Raise seat and loosen adjustment knobs. 2. Lower seat into operating position and sit in seat. 3. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. 4. Get off seat without moving its adjusted position. 5. Raise seat and tighten adjustment knob securely.

_, WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects. 1. Be sure all the above assembly steps have been completed. 2. Check engine oil level and fill fuel tank with gasoline. 3. Place freewheel control in "transmission engaged" position (See "To Transport" in the Operation section of this manual). 4. Sit on seat in operating position, depress brake pedal and set the parking brake. 5. Press lift lever plunger and raise attachment lift lever to its highest position.

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6. Start the engine. After engine has started, move throttle control to idle position. 7. Release parking brake. 8. Slowly move the motion control lever forward and slowly drive tractor off skid. 9. Apply brake to stop tractor and set parking brake. 10.Turn ignition key to "STOP" position. Continue with the instructions that follow. CHECK TIRE PRESSURE

/CHECKUST
Before you operate your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product. Please review the following checklist: ,/All assembly instructions have been completed. / No remaining loose parts in carton. •/ Battery is properly prepared and charged. (Minimum 1 hour at 6 amps). ,/Seat is adjusted comfortably and tightened securely. •/ All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory). •/ Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling). ,/Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. ,/Check wiring. See that all connections are still secure and wires are properly clamped. #" Before driving tractor, be sure freewheel control is in "transmission engaged" position (see "TO TRANSPORT' in the Operation section of this manual). While learning how to use your tractor, pay extra attention to the following important items: ,/Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean, regular unleaded gasoline. ,/Become familiar with all controls, their location and function. Operate them before you start the engine. ,/Be sure brake system is in safe operating condition. ,I It is important to purge the transmission before operating your tractor for the first time. Follow proper starting and transmission purging instructions (See 'qO START ENGINE" and "PURGE TRANSMISSION" in the Operation section of this manual).

The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual. CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.

CHECK FOR PROPER ALL BELTS

POSITION

OF

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual.

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These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

BA'I-I'ERY

CAUTION OR WARNING

REVERSE

FORWARD

FAST

SLOW

ENGINE ON

ENGINE OFF

OIL PRESSURE

LIGHTS ON

OVER TEMP LIGHT

!
MOWER LIFT

FUEL

CHOKE

MOWER HEIGHT

PARKING BRAKE LOCKED

UNLOCKED

R N
ATTACHMENT CLUTCH ENGAGED REVERSE NEUTRAL

H
HIGH

L
LOW PARKING BRAKE

_)_(_ IGNITION

_ ATTACHMENT CLUTCH DISENGAGED

KEEP AREA CLEAR

SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS AND FEET AWAY

FREE WHEEL (Automatic Models only)

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KNOWYOUR

TRACTOR MANUAL AND SAFETY RULES BEFORE OPERATING

READ THIS OWNER'S YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Ammeter Ignition Switch Light Switch Position Attachment Clutch Lift Plunger Motion Drive Belt Tension Handle

Choke Control Throttle

Attachment Lift Lever

Parking Brake Lever

Height Adjt Knob

Motion Control Lever

Free Wheel Control

Our tractors conform to the safety standards of the American National Standards Institute. A'I-rACHMENT CLUTCH SWITCH Used to engage the mower blades, or other attachments mounted to your tractor. LIGHT SWITCH POSITION - Turns the headlights on and off. THRO'I-rLE CONTROL - Used to control engine speed. BRAKE PEDAL - Used for braking the tractor and starting the engine. CHOKE CONTROL - Used when starting a cold engine. HEIGHT ADJUSTMENT KNOB - Used to adjust the mower cutting height. IGNITION SWITCH - Used for starting and stopping the engine. ATTACHMENT LIFT LEVER - Used to raise and lower the mower deck or other attachments mounted to your tractor. LIFT LEVER attachment position. AMMETER discharging PARKING PLUNGER - Used to release

lift lever when changing its - Indicates charging (+) or (-) of battery. BRAKE LEVER - Locks brake

pedal into the brake position. MOTION CONTROL LEVER - Selects the speed and direction of tractor. FREEWHEEL CONTROL - Disengages transmission for pushing or slowly towing the tractor with the engine off. MOTION DRIVE BELT TENSION HANDLE-Used when changing motion drive belt and, if necessary, starting engine under extremely cold conditions.

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The operationof any tractorcan result in foreignobjectsthrowninto the eyes,which can resultin severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles.
HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. 1. Depress clutch/brake pedal all the way down and hold. 2. Pull parking brake lever up and release pressure from clutch/brake pedal. Pedal should remain in brake position. Make sure parking brake will hold tractor secure. Attachment Choke Push-In to Clutch Switch Pull Controt le" Out Throttle IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go dead. NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. • I,CAUTION: Always stop tractor completely, as described above, before leaving the operator's position. TO USE THRO'n'LE CONTROL Always operate engine at full throttle. • Operating engine at less than full throttle reduces the battery charging rate. • Full throttle offers the best mower performance. TO USE CHOKE Pedal Control Lever Parking Brake "En.g.aged" Pos=t=on CONTROL Use choke control whenever you are starting a cold engine. Do not use to start a warm engine. • To engage choke control, pull knob out. Slowly push knob in to disengage. TO MOVE FORWARD BACKWARD _CAUTION: Do not attempt to operate motion control lever when the parking brake is set or when the brake pedal is depressed. Doing so may result in misadjustment to the drive control system. The direction and speed of movement is controlled by the motion control lever. 1. Start tractor with motion control lever in neutral (N) position. 2. Release parking brake. 3. Slowly move motion control lever to desired position. TO ADJUST MOWER CUTTING HEIGHT The cutting height is controlled by turning the height adjustment knob in desired direction. • Turn knob clockwise (_) to raise cutting height. • Turn knob counterclockwise (_) to lower cutting height. AND

Knob Brake Pedal "Drive" Position

"Disengaged" Position

STOPPING
MOWER BLADES • To stop mower blades, push attachment clutch switch in to disengaged position. GROUND DRIVE • To stop ground drive, depress brake pedal all the way down. IMPORTANT: The motion control lever returns to neutral (N) position when the brake pedal is fully depressed. ENGINE • Move throttle control to slow position. NOTE: Failure to move throttle control to slow position to allow engine to idle before stopping may cause engine to "backfire". • Turn ignition key to "STOP" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. • Never use choke to stop engine.

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The cutting height range is approximately 1-1/2" to 4-1/2". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. • The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. • For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively height. TO ADJUST high; the second GAUGE to desired

TO OPERATE

MOWER

Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. 1. Select desired height of cut. 2. Lower mower with attachment lift control. 3. Start mower blades by engaging attachment clutch control. TO STOP MOWER BLADES disengage attachment clutch control. _ILCAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place. Attachemnt Lift Attachment Clutch Lever High Position Switch Pull Out to "Engage"

WHEELS

Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE: Be sure tractor is on a flat level surface. 1. Lower mower and adjust mower to desired cutting height. 2. Remove retainer spring and clevis pin which secure each gauge wheel bar. 3. Lower gauge wheels to ground. Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pin. Gauge wheels should be slightly off the ground. 4. Replace retainer spring into clevis pin. 5. Be sure all gauge wheels are in the same setting. IMPORTANT: Be sure to readjust gauge wheels if you change the cutting height of the mower deck.

Position

n to =Disengage"

Deflector Shield

TO OPERATE ON HILLS
411CAUTION: Do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope. Use the slope guide provided at the back of this manual. • Choose the slowest speed before starting up or down hills. • Avoid stopping or changing speed on hills. • If stopping is absolutely necessary, push brake pedal quickly to brake position and engage parking brake. IMPORTANT: The motion control lever returns to neutral (N) position when the brake pedal is depressed. • To restart movement, slowly release parking brake and brake pedal. • Slowly move motion control lever to slowest setting. • Make all turns slowly.

ff

R;triai;er_.._

Clevis
Pin

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TO TRANSPORT When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position. Freewheel control is located at the rear drawbar of tractor. 1. Raise attachment lift to highest position with attachment lift control. 2. Pull freewheel control out and into the slot and release so it is held in the disengaged position. • Do not push or tow tractor at more than two (2) MPH. • To re-engage transmission, reverse above procedure. Transmission Engaged

• For cold weather operation you should change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual). • To change engine oil, see the Maintenance section in this manual. ADD GASOLINE • Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. _CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. IMPORTANT: When operating in temperatures below32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. _CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. TO START ENGINE

Transmission

Disengaged

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). TOWING MENTS CARTS AND OTHER ATTACH-

Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. "13rescan lose traction with the ground and cause you to lose control of your tractor. BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. 1. Check engine oil with tractor on level ground. 2. Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill.

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. 1. Be sure freewheel control is in the transmission engaged position. 2. Sit on seat in operating position, depress brake pedal and set parking brake. 3. Move attachment clutch to "disengage" position. 4. Move throttle control to fast position 5. Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed.

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NOTE: Before starting, read the warm and coldstarting procedures below. 6. Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry. WARM WEATHER STARTING (50 ° F and above) 7. When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. • The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. COLD WEATHER STARTING (50o F and below) 7. When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature. NOTE: In extreme cold conditions, if engine will not start you may need to disengage the motion drive belt as follows: 1. Be sure parking brake is engaged. 2. Remove retainer spring from the drive belt tension handle to relieve belt tension. 3. Start engine and allow it to warm up for three (3) minutes. 4. Shut-off engine and engage parking brake. 5. Engage drive belt tension handle and replace the retainer spring.

AUTOMATIC TRANSMISSION

WARM UP

Before driving the unit in cold weather, the transmission should be warmed up as follows: 1. Be sure the tractor is on level ground. 2. Place the motion control lever in neutral. Release the parking brake and let the brake slowly return to operating position. 3. Allow one minute for transmission to warm up. This can be done during the engine warm up period. • The attachments can be used during the engine warm-up period after the transmission has been warmed up and may require the choke control be pulled out slightly. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. (See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual).

PURGE TRANSMISSION
_CAUTION: Never engage or disengage freewheel lever while the engine is running. To ensure proper operation and performance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have developed during shipping of your tractor. IMPORTANT: Should your transmission require removal for service or replacement, it should be purged after reinstallation before operating the tractor. 1. Place tractor safely on level surface with engine off and parking brake set. 2. Disengage transmission by placing freewheel control in disengaged position (See "TO TRANSPORT" in this section of manual). 3. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. Disengage parking brake. 4. Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times. NOTE: During this step there will be no movement of drive wheels. The air is being removed from hydraulic drive system.

14

5. Move motion control lever to neutral (N) position. Shutoff engine and set parking brake. 6. Engage transmission by placing freewheel control in engaged position (See =TO TRANSPORT" in this section of manual). 7. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. Disengage parking brake. 8. Slowly move motion control lever forward, after the tractor moves approximately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times. Your transmission is now purged and now ready for normal operation. MOWING TIPS
• Tire chains cannot be used when the mower housing is attached to tractor. • Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trimming. • Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting. • When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished.

• If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. • Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. • Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. • When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.

l

]

f

f

4

J

15

MAINTENANCE
AS YOU COMPLETE

SCHEDULE

_.

_

_

_

_

RE u .SE.V,CE
Check BrakePressure Operation Check Tire

/ y 'y . SERV,CE
_ and I_" V' V'_ V's I_

DATES

T R
A C 0

i Check Operator Presence Interlock Systems Check for Loose Fasteners

I Sharpen/Replace Lubrication Chart

Mower Blades

v'
I_ If V' I/ fi_ V'_# _1,2 I# # V: I_

R

Check Battery Level Clean Battery and Terminals Check Transaxle Check V-Belts Check Change Engine Oil Level Engine Oil (with oil filter) Engine Oil (without oil _ter) Cooling

E
N
;G

Change

v'

Clean Air Filter Clean Air Screen Inspect Mu#fleriSpark Arrester Replace Oil Filter (If equipped) Clean Engine Cooling Fins Replace Replace Replace Spark Plug Air Filter Paper Fuel Filter under a heavy load or conditto_ls.

_.: I_ #

Cartridge

11#2 I_
3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery. 5 - Tighten front axle pivot bblt to 35 ft.-Ibs, maximum. DO not overtighten.

1 - Change more often when operating In high ambient temperatures. 2 - Service more often when operating

in dirty or dusty

GENERAL

RECOMMENDATIONS _ SI Zerk

LUBRICATION

CHART

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. • Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. BEFORE 1. 2. 3. 4. EACH USE Check engine oil level. Check brake operation, Check tire pressure. Check operator presence and interlock systems for proper operation. 5. Check for loose fasteners.

Tie Rod Ball Joints Zerk

@Front Wheel Bearing Zerk Sector Gear Teeth

Wheel Bearing Zerk

(_Engine

(_Spray Silicone Lubriant (Move Boots to Lubricate) (_General Purpose Grease @Refer to Maintenance "ENGINE" Section IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry, powdered graphite type 161ubdcant sparingly.

TRACTOR
Always observe safety rules when performing any maintenance.

BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual).

IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly. 4. Install and tighten blade bolt securely (45-55 Ft. Lbs. torque). IMPORTANT: Special blade bolt is heat treated. _,3 Blade _'_-'_-_ J "_-_.'_') a and rel Assembly

TIRES
• Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual). • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. Blade Bolt (Special) ::--__ - i Star !

Hole

TO SHARPEN

BLADE

OPERATOR

PRESENCE

SYSTEM

Be sure operator presence and interlock systems are working properly. If your tractor does not function as described, repair the problem immediately. • The engine should not start unless the brake pedal is fully depressed and attachment clutch control is in the disengaged position. • When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine. • When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine. • The attachment clutch should never operate unless the operator is in the seat.

NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. • The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. • To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. • Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. BLADE REMOVAL
1. Raise mower to highest position to allow access to blades. NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth. 2. Remove blade bolt by turning counterclockwise. 3. Install new or resharpened blade with stamped "THIS SIDE UP" facing deck and mandrel assembly. Center

/Hole

_

BATrERY
Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life. • Keep battery and terminals clean. • Keep battery bolts tight. • Keep small vent holes open. • Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not 17attempt to open or remove caps or covers.

Adding or checking level of electrolyte is not necessary. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. 1. Remove terminal guard. 2. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. 3. Rinse the battery with plain water and dry. 4. Clean terminals and battery cable ends with wire brush until bright. 5. Coat terminals with grease or petroleum jelly. 6. Reinstall battery (See "REPLACING BA'I-rERY" in the SERVICE AND ADJUSTMENTS section of this manual). TRANSAXLE COOLING
-20 0

SAE VISCOSITY GRADES

30

_

40

60

80

100

TEMPERATURE

RANGE ANTICIPATED

BEFORE NEXT OIL CHANGE

Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. TO CHANGE ENGINE OIL Determine temperature range expected before oil change. All oil must meet API service classification SF-SJ. • Be sure tractor is on level surface. • Oil will drain more freely when warm. • Catch oil in a suitable container. 1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. 2. Remove yellow cap from end of drain valve and install the drain tube onto the fitting. Oil Drain Valve

The transmission fan and cooling fins should be kept clean to assure proper cooling. Do not attempt to clean fan or transmission while engine is running or while the transmission is hot. To prevent possible damage to seals, do not use high pressure water or steam to clean transaxle. • Inspect cooling fan to be sure fan blades are intact and clean. • Inspect cooling fins for dirt, grass clippings and other materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling fins.

Yellow

%/
I _/_ Closed and

I Drain Tube__jJ 3. 4. 5.

I

I/

Locked Position

TRANSAXLE

PUMP FLUID

The transaxle was sealed at the factory and fluid maintenance is not required for the life of the transaxle. Should the transaxle ever leak or require servicing, contact a Sears or other qualified service center.

6.

V-BELTS
Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. 7.

ENGINE
LUBRICATION Only use high quality detergent oil rated with API service classification SF-SJ. Select the oil's SAE viscosity grade according to your expected operating temperature.

8.

Unlock drain valve by pushing upward slightly and turning counterclockwise. To open, pull down on the drain valve. After oil has drained completely, close and lock the drain valve by pushing upward and turning clockwise until the pin is in the locked position as shown. Remove the drain tube and replace the cap onto the end of the drain valve. Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" section of this manual. Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into the tube and rest the oil fill cap on the tube. Do not thread the cap onto the tube when taking reading. Keep oil at "FULL" line on dipstick. Tighten cap onto the tube securely when finished.

18

ENGINE OIL FILTER Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year.

CLEAN

AIR INTAKE/COOLING

AREAS

AIR FILTER
Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. 1. Loosen knob and remove cover. TO SERVICE PRE-CLEANER 2. Slide foam pre-cleaner off cartridge. 3. Wash it in liquid detergent and water. 4. Squeeze it dry in a clean cloth. Allow it to dry. 5. Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. TO SERVICE CARTRIDGE • Replace a dirty, bent, or damaged cartridge. NOTE: Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge. 6. Remove nut and cartridge plate. 7. Reinstall the pre-cleaner (cleaned and oiled) over the paper cartridge. 8. Check rubber seal for damage and proper position around stud. Replace if necessary. 9. Reassemble air cleaner, cartridge plate, and nut. 10. Reinstall air cleaner cover and secure by tightening knob. Foam Pre-Cleaner Cartridge Plate Cartridge '

To insure proper cooling, make sure the grass screen, cooling fins, and other extemal surfaces of the engine are kept clean at all times. Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled. NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating. MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUG(S) Replace spark plug(s) at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual. IN-LINE FUEL FILTER The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required. 1. With engine cool, remove filter and plug fuel line sections. 2. Place new fuel filter in position in fuel line with arrow pointing towards carburetor. 3. Be sure there are no fuel line leaks 4. and clamps are properly positioned. Immediately wipe up any spilled gasoline. Clamp. _.i))) Fuel Filter CLEANING • Clean engine, battery, seat, finish, etc. of all foreign matter. • Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with automotive type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life. _)lamp

Rubber Seal Nut CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers.

19

_WARNING: TO AVOID SERCIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: 1. Depress brake pedal fully and set parking brake. 2. Place attachment clutch in "DISENGAGED" position. 3. Turn ignition key "STOP" and remove key. 4. Make sure the blades and all moving parts have completely stopped. 5. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

TRACTOR
TO REMOVE MOWER 1. Place attachment clutch in "DISENGAGED" position. 2. If equipped, turn height adjustment knob to lowest setting. 3. Lower mower to its lowest position. 4. Remove retainer spring holding antisway bar to chassis bracket and disengage anti-sway bar from bracket. 5. Remove four retainer springs from front plate assembly and remove plate. 6. Remove retainer springs from suspension arms at deck and disengage arms from deck. 7. Raise attachment lift to its highest position. 8. Slide mower forward and remove belt from electric clutch pulley. 9. Slide mower out from under right side of tractor.

TO INSTALL MOWER Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control Engage parking brake. 1. Swing anti-sway bar to left side of mower deck. 2. Slide mower under tractor with deflector shield to right side of tractor. IMPORTANT: Check belt for proper routing in all mower pulley grooves. 3. If equipped, turn height adjustment knob counterclockwise until it stops. 4. Lower mower linkage with attachment lift control. 5. Install belt into electric clutch pulley groove. 6. Place the suspension arms on outward pointing deck pins. Retain with double loop retainer spring with loops up as shown. 7. Install front plate assembly to tractor suspension brackets and retain with single loop retainer springs as shown.

Electric Clutch Pulley Front Mower Double Loop Bracket Retainer Chassis Plate Assembly Single Loop Retainer Springs

Retainer Spring Anti-Sway Bar
USE PLIERS FOR FIETAINER SPRINGS I !

_nt Mower Bracket

Pins

Suspension Arm_ Double Loop Retainer Springs (Outward pointing deck pins)

'Deflector Shield

2O

8.

Position front plate assembly between front mower brackets. Raise deck and plate assembly to align holes and insert flanged pins. Secure pins with double loop retainer springs between the plate and mower brackets. NOTE: To assist in locating hole in flanged pin, the hole in pin is inline with notch on head of pin. If necessary, move mower side-to-side to give space between plate and mower brackets. IMPORTANT: Check belt for proper muting in all mower pulley grooves. 9. Connect anti-sway bar to chassis bracket under left footrest and retain with double loop retainer spring. 10.If equipped, turn height adjustment knob clockwise to remove slack from mower suspension. 11.Raise deck to highest position. TO LEVEL MOWER HOUSING

Suspenslon

Yellow Cap -

-"-"

-

Lift Link Adjustment Nut

ALTERNATE SIDE-TO-SIDE ADJUSTMENT METHOD • Raise mower to its highest position. • Measure height from bottom edge of mower to ground level at front corners of mower. Distance "A" on both sides of mower should be the same. • If adjustment is necessary, make adjustment on one side of mower only. • To raise one side of mower, tighten lift link adjustment nut on that side. • To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 3/16". • Recheck measurements after adjusting. FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-toside. If the following front-to-back adjustment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower blades should be adjusted so the front tip is approximately 1/8" to 1/2" lower than the rear tip when the mower is in its ,_ghest position. CAUTION: Blades are sharp. Protect your hands with gloves and/or wrap blade with heavy cloth. Bottom Edge of Bottom Edge of

Adjust the mower while tractor is parked on level ground such as a carport or garage. Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" section of this manual). If tires are over or underinflated, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT BUBBLE LEVEL WITH

NOTE: If necessary, check side-to-side surface below tractor for levelness with a long board and the bubble level. • Using the lift lever, place mower in position where no part of the mower, including gauge wheels, is touching the ground. • From left side of tractor, find the decal on top of mower and place bubble level on decal as indicated. • Mower is level side-to-side when bubble is between the two lines in the bubble level. • If adjustment is necessary, turn lift link adjustment nut (above yellow cap) in appropriate direction to bring bubble between the lines in the bubble level. • Remove bubble level from mower and store in a safe place. Bubble Between Lines __ Bubble Level

°ir°n
Suspension Arm Lift Link Nut

i_

_"_

Mower Decal

21

Check adjustment on right side of tractor. Position any blade so the tip is pointing straight forward. Measure distance "B" at front and rear tip of blade • Before making any necessary adjustments, check that both front links are equal in length. • If links are not equal in length, adjust one link to same length as other link. • To lower front of blade, loosen nut "C" on both front links an equal number of rums. NOTE: Each full turn of nut "C" will change dim. "B" by approximately 3/16". • When distance "B" is 1/8" to 1/2" lower at front than rear, tighten nut "D" against trunnion on both front links. • To raise front of blade, loosen nut "D" from trunnion on both front links. Tighten nut "C" on both front links an equal number of turns. • When distance "B" is 1/8" to 1/2" lower at front than rear, tighten nut "D" against trunnion on both front links. • Recheck side-to-side adjustment.

BOTH FRONT LINKS MUST BE EQUAL IN LENGTH

Front Plate Assembly

Trunnion

TO REPLACE MOWER

MOWER

DRIVE

BELT

MOWER 11 .install 12.Install

DRIVE BELT INSTALLATION belt in both idlers. new belt onto electric clutch

DRIVE BELT REMOVAL

1. Park tractor on a level surface. Engage parking brake. 2. Lower mower to its lowest position. 3. Remove screws from R.H. mandrel cover and remove cover: 4. Remove any dirt or grass clippings which may have accumulated around mandrels and entire upper deck surface. 5. Disconnect R.H. suspension arm from rear deck bracket by removing retainer spring. 6. Carefully roll belt over the top of R.H. mandrel pulley. 7. Remove belt from electric clutch pulley. 8. Remove belt from idler pulleys. 9. Check primary idler arm and two idlers to see that they rotate freely. 10. Be sure spring is securely hooked to primary idler arm and spring arm.

pulley. 13.Carefully roll belt into upper groove of R.H. mandrel pulley. 14.Carefully check belt routing making sure belt is in the grooves correctly. 15.Reconnect R.H. suspension arm to rear deck bracket with retainer spring. 16.Reassemble R.H. mandrel cover.

22

R.H. Mandrel Cover Electric Clutch Pulley

Idler Pulleys

a.H.

Mandrel Sprin Arm

a.R.

Suspension Arm

Primary Idler Arm

TO REPLACE MOWER BLADE (SECONDARY) DRIVE BELT Park the tractor on level surface. Engage parking brake. 1. Remove mower (See "TO REMOVE MOWER" in this section of manual). 2. Remove screws from R.H. and L.H. mandrel covers and remove covers. REMOVE MOWER DRIVE BELT

10.Check secondary idler arm and idler pulley to see that they rotate freely. 11 .Be sure spring is hooked in secondary idler arm and secondary spring arm. INSTALL NEW MOWER BLADE (SECONDARY) DRIVE BELT 12.Install new belt in lower groove of R.H. mandrel pulley, idler pulley, and center mandrel pulley as shown. 13.Carefully roll belt over L.H. mandrel pulley. Make sure belt is in all grooves properly. REINSTALL MOWER DRIVE BELT (Refer to "TO REMOVE MOWER DRIVE BELT" illustration in this section of manual). 14.Install belt into upper groove of R.H. mandrel pulley and around both idlers. Pull belt to front of mower to remove slack. 15.Reinstall mandrel covers and securely tighten all screws. 16.Carefully check belt routing making sure belt is in all grooves correctly. 17. Reinstall mower to tractor (See 'fro INSTALL MOWER" in this section of manual).

(Refer to "TO REMOVE MOWER DRIVE BELT" illustration in this section of manual). 3. Carefully roll belt over the top of R.H. mandrel pulley. 4. Remove belt from idler pulleys. 5. Check primary idler arm and two idlers to see that they rotate freely. 6. Be sure spring is securely hooked to primary idler arm and spring arm. REMOVE MOWER BLADE (SECONDARY) DRIVE BELT

7. Carefully roll belt off LH. mandrel pulley. 8. Remove belt from center mandrel pulley, idler pulley, and R.H. mandrel pulley. 9. Remove any dirt or grass which may have accumulated around mandrels and entire upper deck surface.

23

L.H. Mandrel

Secondary Idler Arm

Idler Pulley

Secondary Arm Center Mandrel

Mower Blade (Secondary) Drive Belt

B.R.

Mandrel

TO ADJUST

ATTACHMENT

CLUTCH

2. Measure

distance

between

brake

The electdc clutch should provide years of service. The clutch has a built-in brake that stops the pulley within 5 seconds. Eventually, the internal brake will wear which may cause the mower blades to not engage, or, to not stop as required. Adjustments should be made by a Sears or other qualified service center. 1. Make sure attachment clutch and ignition switches are in "OFF" position. 2. Adjust the three nylon Iocknuts until space between clutch plate and rotor measures .012" at all three slot locations cut in the side of brake plate. NOTE: After installing a new electric clutch, run tractor at full throttle and engage and disengage electric clutch 10 cycles to wear in clutch plate.

operating arm and nut "A" on brake rod. 3. If distance is other than 1-1/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2". Retighten jam nut against nut "A". 4. Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact a Sears or other qualified service center. With parking brake "Engaged"

Nut =A" _1_Jam__ ;::ratin g

c
Slot (3) "__, Nylon L-occknut / (3) TO ADJUST BRAKE _' Brake Plate TO REPLACE Your tractor is equipped with an adjustable brake system which is mounted on the side of the transaxle, If tractor requires more than six (6) feet stopping distance at high speed in highest gear on a level dry concrete or paved surface, then brake must be adjusted. 1. Depress clutch/brake pedal and engage parking brake. 24

Arm

MOTION

DRIVE BELT

Park the tractor on level surface. Engage parking brake. For ease of service there is a belt installation guide decal on bottom of left footrest. 1. Remove mower (See "TO REMOVE MOWER" in this section of this manual.) BELT REMOVAL 2. Create slack in belt by removing retainer spring from drive belt tension handle.

3. Remove belt from all idler pulleys, transaxle pulley and then from engine pulley.

TRANSMISSION MENT

REMOVAL/REPLACE-

Retainer Spring Tension Handle Engine Pulley _._ Belt Keeper Flat Idler Transaxle Pulley

Should your transmission require removal for service or replacement, it should be purged after reinstallation and before operating the tractor. See =PURGE TRANSMISSION" in the Operation section of this manual. TO ADJUST MENT STEERING WHEEL ALIGN-

If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly section of this manual. FRONT WHEEL TOE-IN ADJUSTMENT Front wheel toe-in is required for proper steering operation. Toe-in was set at the factory and adjustment should not be necessary. If parts in the front axle or steering mechanism have been replaced or damaged, check toe-in and adjust if necessary. TO CHECK TOE-IN 1. Position front wheels straight ahead. 2. Measure distance between wheels at front and rear of tires (dimensions "A" and "B"). • Front dimension =A" should be 1/8" to 1/4" less than rear dimension "B". TO ADJUST TOE-IN -

Belt V-Idl Keeper Clutching Idler -

Belt Keeper Clutching Flat Idler

BELT INSTALLATION

1. Install new belt around engine pulley first, then around transaxle pulley and lastly into all the idler pulleys. 2. Check to be sure belt is positioned correctly and is on proper side of all belt keepers. 3. Engage the drive belt tension handle and replace the retainer spring. 4. Reinstall mower.

TRANSAXLE MOTION CONTROL LEVER NEUTRAL ADJUSTMENT
The motion control lever has been preset at the factory and adjustment should not be necessary. 1. Park Tractor on level surface. Stop tractor by turning ignition key to "OFF" position and engage parking brake. 2. Loosen the adjustment bolt in front of the right rear wheel. 3. Move motion control lever to the neutral position. 4. Tighten the adjustment bolt.

1. Loosen jam nuts at adjustment sleeves on tie rod. 2. Adjust tie rod until dimension "A" is 1/8" to 1/4" less than dimension "B". 3. Tighten jam nuts securely.

Adjustment :;leeves

"--__

Adjustment Bolt

Jam quts

25

FRONT WHEEL CAMBER The front wheel camber is not adjustable on your tractor. If damage has occurred to affect the front wheel camber, contact contact a Sears or other qualified service center TO REMOVE FRONTWHEEL1. Block up axle securely. 2. Remove axle cover, retaining ring and washers to allow wheel removal. 3. Repair tire and reassemble. 4. Replace washers and snap retaining ring securely in axle groove. 5. Replace axle cover. REAR WHEEL 1. Block rear axle securely. 2. Remove five (5) hub bolts to allow wheel removal. 3. Repair tire and reassemble. Replace and tighten hub bolts securely. NOTE: To seal tire punctures and prevent flat tiros due to slow leaks, purchase and use tire sealant from Sears. Tire sealant also prevents tire dry rot and corrosion. Washers Retaining Axle Cover WHEEL FOR REPAIRS

TO A'I-FACH JUMPER

CABLES

-

1. Connect one end of the RED cable to the POSITIVE (+) terminal of each battery(A-B), taking care not to short against tractor chassis. 2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of fully charged battery. 3. Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and battery. TO REMOVE ORDER CABLES, REVERSE

1. BLACK cable first from chassis and then from the fully charged battery. 2. RED cable last from both batteries.

lool
Weak or Dead Battery Fully Charged Battery

REPLACING BATFERY
4_CAUTION: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from accidental grounding. 1. Lift hood to raised position. 2. Remove terminal guard. 3. Disconnect BLACK battery cable then RED battery cable and carefully remove battery from tractor. 4. Install new battery with terminals in same position as old battery. 5. Reinstall terminal guard. 6. First connect RED battery cable to positive (+) battery terminal with hex bolt and keps nut as shown. Tighten securely. 7. Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt and keps nut. Tighten securely Close terminal access doors. . 9. Close hood.

TO START

ENGINE

WITH A WEAK

RNING: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the MAINTENANCE section of this manual). If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: Your tractor is equipped with a 12 volt system. The other vehicle must also be a 12 volt system. Do not use your tractor battery to start other vehicles.

26

Terminal Access

Keps .... ,. ,

Hex Bolt

ENGINE Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non-road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet. TO ADJUST THRO'n'LE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: 1. With engine not running, move throttle control lever to fast position. 2. Check that speed control lever is against stop screw. If it is not, loosen casing clamp screw and pull throttle cable until lever is against screw. Tighten clamp screw securely. Idle Needle jIdle speed Adjusting Screw

Terminal Guard

: _

Positive (Red) Cable gative (Black) Cable

TO REPLACE

HEADLIGHT

BULB

1. Raise hood. 2. Pull bulb holder out of the hole in the backside of the grill. 3. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. 4. Close hood. INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. • Check wiring. See electrical wiring diagram in the Repair Parts section. TO REPLACE FUSE Replace with 30 amp automotive-type plug-in fuse. The fuse holder is located behind the dash.

TO REMOVE HOOD AND GRILL ASSEMBLY
1. Raise hood. 2. Unsnap headlight wire connector. 3. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. 4. When replacing hood, be sure to reconnect the headlight wire connector. Throttle Control Cable Stop Choke Control Clamp Screw TO ADJUST CHOKE CONTROL The choke control has been preset at the factory and adjustment should not be necessary, check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: 1. With engine not running, move choke control (located on dash panel) to full choke position. 2. Remove air cleaner cover, filter and cartridge plate to expose carburetor choke (See "AIR FILTER" in the Maintenance section of this manual). 3. Choke should be closed. If it is not, loosen casing clamp screw and move choke cable until choke is completely closed. Tighten casing clamp screw securely.

Headlight Wire Connector

27

4.

Reassemble Closed for Full

air cleaner.

FINAL SETTING

-

TO ADJUST

CARBURETOR

The carburetor has been present at the factory and adjustment should not be necessary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows: In general, turning the adjusting needles in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mixture. Turning the adjusting needles out (counterclockwise) increases the supply of fuel to the engine giving a richer fuel/ air mixture. IMPORTANT: Damage to the needles and the seats in carburetor may result if screw is turned in too tight. PRELIMINARY SEI-FING 1. Be sure you have a clean air filter, and the throttle control cable is adjusted properly (see "TO ADJUST THROTTLE CONTROL CABLE" in the Service and Adjustments section of this manual). 2. With engine off turn idle fuel adjusting needle In (clockwise) closing it finger tight and then turn out (counterclockwise) 1 turn.

1. Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift/motion control lever in neutral (N) position. NOTE" The high idle is set at the factory and cannot be adjusted. 2. Idle speed settina - With throttle control lever in slow position, engine should idle at 1200 RPM. If engine idles too slow or fast, turn idle speed adjusting screw in or out until correct idle is attained. 3. Idle fuel needle setting - With throttle control lever in slow position, turn idle fuel adjusting needle in (clockwise) until engine speed decreases and then turn out (counterclockwise) approximately 3/4 turn to obtain the best low speed performance. 4. Recheck idle speed. Readjust if necessary. ACCELERATION TEST 5. Move throttle control lever from slow to fast position. If engine hesitates or dies, turn idle fuel adjusting needle out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly. High speed stop is factory adjusted. Do not adjust-damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact a Sears or other qualified service center, which has proper equipment and experience to make any necessary adjustments.

28

Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. 1. Clean entire tractor (See "CLEANING" in the Maintenance section of this manual). 2. Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). 3. Lubricate as shown in the Maintenance section of this manual. 4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. 5. Touch up all rusted or chipped paint surfaces; sand lightly before painting.

experiance indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. 1. Drain the fuel tank. 2. Start the engine and let it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. • Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual). CYLINDER(S) 1. Remove spark plug(s). 2. Pour one ounce of oil through spark plug hole(s) into cylinder(s). 3. Turn ignition key to "START" position for a few seconds to distribute oil. 4. Replace with new spark plug(s). OTHER • Do not store gasoline to another. from one season

BATTERY
• Fully charge the battery for storage. • After a period of time in storage, battery may require recharging. • To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMINALS" in the Maintenance section of this manual). ° After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals. • If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces.

• Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. • If possible, store your tractor indoors and cover it to give protection from dust and dirt. • Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust. IMPORTANT: Never cover tractor while engine and exhaust areas are still warm.

ENGINE
FUEL SYSTEM IMPORTANT: It is important to prevent gum deposites from forming in essential fuel system parts such as carburetor, fuel hose, or tank during storage. Also,

29

TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center PROBLEM CAUSE CORRECTION Will not start 1. Out of fuel. 2. Engine not "CHOKED" properly. 3. Engine flooded.
4. Bad spark plug. 5. Dirty air filter. 6. Dirty fuel filter. 7. Water in fuel.

8. 9.

Loose or damaged Carburetor out of adjustment.

wiring.

1. Fill fuel tank. 2. See "TO START ENGINE" in Operation section. 3. Wait several minutes before attempting to start. 4. Replace spark plug. 5. Clean/replace air filter. 6. Replace fuel filter. 7. Drain fuel tank and carbure tor, refill tank with fresh gasoline and replace fuel filter. 8. Check all wiring. 9. See "To Adjust Carburetor" in Service and Adjustments section.
10.Contact a Sears or other qualified service center. 11. See "To start engine" in operation section. 1. Clean/replace air filter. 2. Replace spark plug. 3. Recharge or replace battery. 4. Replace fuel filter. 5. Drain fuel tank and refill with fresh gasoline. 6. Check all wiring. 7. See "To Adjust Carburetor" in Service and Adjustments section. 8. Contact a Sears or other qualified 1. Depress 2. 3. 4. 5. 6. 7. Disengage clutch. service center.

10. Engine valves out of adjustment. 11. Extreme Cold Conditions

Hard to start

1. 2. 3. 4. 5.

Dirty air filter. Bad spark plug. Weak or dead battery. Dirty fuel filter. Stale or dirty fuel.

6. Loose or damaged wiring. 7. Carburetor out of adjustment. 8. Engine valves out of adjustment.
Enginewill turn over not 1. Brake pedal not depressed 2. Attachment clutch is engaged. 3. Weak or dead battery. 4. Blown fuse. 5. Corroded battery terminals. 6. Loose or damaged wiring. 7. Faulty ignition switch. 8. 9. Faulty solenoid Faulty operator switch(es). or starter. presence

brake pedal. attachment

Recharge or replace battery. Replace fuse. Clean battery terminals. Check all wiring. Check/replace ignition switch. 8. Check/replace solenoid or starter. 9. Contact a Sears or other qualified service center. 1. 2. 3. 4. Recharge or replace battery. Clean battery terminals. Check all wiring. Check/replace solenoid or starter.

Engine clicks but will not start

1. 2. 3. 4.

Weak or dead battery. Corroded battery terminals. Loose or damaged wiring. Faulty solenoid or starter.

30

TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center
PROBLEM Loss of power CAUSE
1. Cutting too much grass/too fast. 2. Throttle in "CHOKE" 3. 4. 5. 6. 7. 8. 9. position. Build-up of grass, leaves and trash under mower. Dirty air filter. Low oil leveVdirty oil. Faulty spark plug. Dirty fuel filter. Stale or dirty fuel. Water in fuel.

CORRECTION
1. Set in "Higher Cut" position/ reduce speed. 2. Adjust throttle control. 3. Clean underside of mower housing. 4. Clean/replace air filter. 5. Check oil level/change oil. 6. Clean and regap or change spark plug. 7. Replace fuel filter. 8, Drain fuel tank and refill with fresh gasoline. i 9. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. 10.Connect and tighten spark plug wire. 11 .Clean engine air screen/ fins. 12.Clean/replace muffler. 13.Check all wiring. 14. See "To Adjust Carburetor" in Service and Adjustments section. 15.Contact a Sears or other qualified service center. 1. Replace blade. Tighten blade bolt. 2. Contact a Sears or other qualified service center. 3. Tighten loose part(s). Replace damaged parts. 1. Check wiring, switches and connections. If not corrected contact a Sears or other qualified service center.

10.Spark

plug wire loose. air screen/fins.

11. Dirty engine

12. Dirty/clogged muffler. 13. Loose or damaged wiring. 14. Carburetor out of adjustment. 15. Engine valves adjustment. Excessive vibration out of

1. Worn, bent or loose blade. 2. 3. Bent blade mandrel. Loose/damaged part(s).

Engine continues to run when operator leaves seat with attachment clutch engaged

1. Faulty operator-safety presence control system.

Poorcut-uneven

1. Worn, bent or loose blade. 2. 3. 4. 5. Mower deck not level. Buildup of grass, leaves, and trash under mower. Bent blade mandrel. Clogged mower deck vent from build-up of grass, leaves, and trash around mandrels.

1. Replace blade. Tighten blade bolt. 2. Level mower deck. 3. Clean underside of mower housing. 4. Contact a Sears or other qualified service center. 5. Clean around mandrels to open vent holes.

31

TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center
PROBLEM Mower blades will not rotate

CAUSE
1. Obstruction in clutch mechanism. 2. Worn/damaged mower drive belt. 3. Frozen idler pulley. 4. Frozen blade mandrel.

CORRECTION 1. Remove obstruction.
2. Replace mower drive belt.

3. Replace idler pulley. 4. Contact a Sears or other qualified service center.

Poor grass dlscharge

1. Place throttle control in "FAST" position. 2. Travel speed too fast. 2. Shift to slower speed. 3. Wet grass. 3. Allow grass to dry before mowing. 4. Mower deck not level. 4. Level mower deck. 5. Low/uneven tire air pressure 5. Check tires for proper air pressure. 6. Worn, bent or loose blade. 6. Replace/sharpen blade. Tighten blade bolt. 7. Buildup of grass, leaves and 7. Clean underside of mower trash under mower. housing. 8. Mower drive belt worn. 8. Replace mower drive belt. 9. Blades improperly installed. 9. Reinstall blades sharp edge down. 10.Improper blades used. 10.Replace with blades listed in this manual. 11.Clean around mandrels to 11 .Clogged mower deck vent holes from buildup of open vent holes.

1. Engine speed too slow.

grass, leaves, and trash around mandrels.
Headlight(s) not working (if so equipped) 1. 2. 3. 4. 5. Battery will not charge Switch Bulb(s) Faulty Loose is "OFF". or lamp(s) bumed out. light switch. or damaged wiring. 1. 2. 3. 4. Turn switch "ON". Replace bulb(s) or lamp(s). Check/replace light switch. Check wiring and connections. 5. Replace fuse. 1. Replace battery. 2. Check/clean all connections. 3. Replace regulator. 4. in Replace alternator. control in

Blown fuse.

1. Bad battery cell(s). 2. Poor cable connections. 3. 4. Faulty regulator (if so equipped). Faulty alternator. control

Loss of drive

1. Freewheel 2. 3.

1. Place freewheel

"disengaged" position. Motion drive belt worn, damaged, or broken. Air trapped in transmission during shipment or servicing. Engine throttle control not set at "SLOW" position for 30 seconds before stopping engine.

"engaged" position. 2. Replace motion drive belt. 3. Purge transmission.

Engine "backfires" whenturning engine "OFF"

.

.

Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine.

32

TRACTOR - MODEL NUMBER 917.275023 SCHEMATIC

FUEL; SPARK PLUGS GAP 2PLUGS JE_
_1 FUEL SHUT-OFF SOLENOID

IGNITION UNE

CHARGIhlG SYSTEM C4JTpLIT ISAMP DC @ 36_ RPM RED

REaU TOR
26 VOLTS AC II 3B00 P.PM [R[GUIATOR DISCC_I_CTED)

PTOSWffCH

HEADUGHTS

IGNITION

SWITCH RELAY

OFF POS_ON ON

C+G,B÷H CIRCUIT C+FrB+E,A+D

t

GFC

©
WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. REMOVABLE CONNECTIONS
NON-REMOVABLE CONNECTIONS

DA

33

TRACTOR ELECTRICAL

- MODEL N UMBER 917.275023

I

26

:34

TRACTORELECTRICAL

MODEL NUMBER 917.275023

KEY PART NO. NO. I 2 8 10 11 12 16 21 22 25 26 27 28 29 30 33 40 42 45 50 52 79 81 144927 74760412 7603J 145211 150109 145769 176138 175688 4152J 150755 108824)( 73510400 170697 160784 175566 140403 170238 154336 122822X 174652 141940 175242 109748X

DESCRIPTION Battery Bolt Hex Head 1/4-20 x 3/4 Tray, Battery Bolt 1/4-20 x 7.5 Zinc Hold down Battery Dash Mount Nut Push Nylon 1/4" Switch Interlock Push-In Hamess Socket Light W/4152J Bulb Light Cable, Battery Fuse Nut Keps Hex 1/4-20 Unc Cable, Ground Switch, Plunger Switch, Ign Key, Ignition Harness Ign. Cover,Terminal Ammeter Switch, PTO HourmeterAdaptor Bulbholder Asm Incandescent SV Relay Asm.

NOTE: All component dimensionsgiven in U. S. inches 1 inch = 25.4 mm

35

TRACTOR - MODEL NUMBER 917.275023 CHASSIS AND ENCLOSURES

.157

161

31 162---...... 17_ 122 130

15

152 8__156

17

160

28 21 17

47

I

17

19 2

99

96

36

TRACTOR- MODEL NUMBER 917.275023 CHASSIS AND ENCLOSURES

KEY PART NO. NO.
I 2 4 5 6 7 8 14 16 17 18 19 20 21 24 28 30 31 32 33 34 35 36 37 39 43 44 45 47 180372 175282 73680700 163976X428 157882 17720408 145166 175259X558 121794X 17060612 174515X558 19131312 STD523710 STD541437 179717X558 179716X558 145052 161419 161327 161326 177018 19111116 17060512 178510X558 175278 136939 136940 176018 17490608

DESCRIPTION
Rail, Frame RH Drawbar,Gt Nut, Lock Hex 7/16 Unc Dash YTGT2 Cyl Dash, Lower Vgt One Piece Screw, Thd Cut 1/4-20 x 1/2 Support, Battery HoodAsm Cover, Access Screw 3/8-16 x .75 Grille Washer 13/32x13/16x12 Ga. Bolt, Fin Hex 3/8-16 x 1 Nat Crownlock 3/8-16 Unc Footrest,RH Footrast,LH Saddle, Hydro Brace, Supt lopcVGT Bracket, Pivot Chassis Lh Bracket, Pivot Chassis Rh Plate Asm Engine Washer 11/32x11/16x16Ga. Screw 5/16-18 x 3/4 Fender Pnt Bracket, Axle Front Bracket, Spnsn Front Lh Bracket, Spnsn Front Rh Bracket Asm., Susp Chas.Rh Screw ThdmL 3/8-16 x 1/2

KEY PART NO. NO.
50 56 58 60 68 86 91 99 122 130 138 139 140 141 142 144 148 150 152 153 156 157 158 160 161 162 175476 176016 175315 17060620 17490508 74760716 180366 177143 161464 164863 179125X428 171873 163806 163805 161897 161900 164655 161237 177956 179761 17000612 161840 17670608 17000512 179612X428 142432

DESCRIPTION
Bracket, Chassis Front Bracket Asm., Susp Chas. Lh Bracket Asm., Fender Screw 3/8-16 x 1-1/4 Screw Thdrol. 5/16-18 x 1/2 Bolt Fin Hex 7/16-14 UNC x 1 Rail, Frame Lh Rod By Pass Screw Hex Wshd 6-18 x 7/8 Screw Hwhd Hi-Lo#13-16x3/4 Cup Holder Bolt Shoulder5/16-18 TT MagnetYTGT Stdker Plate YTGT BracketDash Rh Bracket Dash Lh ExtrusionBumpers Duct Heat Hood ShieldBrowning LightboxAsm W/Lens Screw 3/8-16 x .75 Lens Bar Screw Thdrol 3/8-16 x 1/2 Screw 5/16-18 x 3/4 Console FuelWindow Screw Hex 1/4-1/2 Unc

NOTE: All componentdimensions given in U. S. inches 1 inch = 25.4 mm

37

TRACTOR- MODEL NUMBER 917.275023 GROUNDDRIVE

64

37

38

5__

127

120

142_.

143

122\

.148 111 120

125 24
/ /

33

38

TRACTOR GROUND DRIVE

- MODEL NUMBER

917.275023

KEY PART NO. NO. 1 ..... 2 3 6 7 9 20 22 23 29 33 34 35 36 37 38 39 40 41 42 46 48 50 52 55 56 58 61 64 65 68 69 70 73 74 77 89 94

DESCRIPTION Transaxle HydroGear 331.3000 (See Breakdown) 180642 Key 1/4 x 1/4 x 2 7563R Washer Thrust STD561210 Pin, Cotter 140507 Wheal, HubAssernbly 140080 Bolt, Hub 73940800 Nut 180235 Lever Asm Shift Lower 130564 Knob 176600 Brake, Rod 12{)00053 RingE 71673 Cap, Parking Brake 137648 Rod, Parking Brake 149412 Spring, Drive Ground 121749X Washer 25/32 x 1-1/4 x 16 Ga. 150035 Nyliner 74321016 Screw, Fin. #10-24 x 1 178575 Actuator, Interlock Switch 73931000 NutCenterlock 10-24 Unc 8883R Cover, Pedal 145170 Retainer,Spring 72110614 Bolt, 3/6-16 x 1-3/4 Gr. 5 131494 Pulley, Idler, Flat 127783 Pulley, Idler, Grooved 105706X Bearing, Idler 161597 V-Belt 74760724 Bolt Fin Hex 7/16-14 x 1-1/2 143995 Pulley, Transaxle 176601 Shaft, Clutch/Brake Pedal 179613 Bolt, Shoulder STD571812 Pin, Roll 123800X Washer 179121X428 ConsoleAutomaticYT/GT 74490548 Bolt Hex Flghd 5/16-18 x 3 Gr. 5 142432 Screw Hex Wsh, Hi-Lo 1/4-1/2 74780716 Bolt Fin Hex 7/16-14 x 1 Gr. 5 73680700 Nut Crownlock 7/16-14 Unc 133835 FastenerChristmas Tree

KEY NO. 98 106 107 108 111 112 114 117 120 121 122 123 124 125 126 127 128 129 130 131 132 133 135 137 138 142 143 145 146 147 148 151 152 153

PART NO, 141004 142918 154739 142917 156240 156104 73800500 73900600 17060612 175611 72010520 176602 165492 166880 166002 177362 176624 179473 19131016 76020312 175467 175468 177364 1685H 1370H 175469 17060512 163168 140462 141322 17060620 74760514 178705 4997H

DESCRIPTION Bracket Shift O-Ring Asm Hydro Gear Line Fuel Hydro 15"VGT Cap Asm Vent Hydro Gear 70109 Spacer Shift Lever VGTH Washer NylonHigh Temp Nut Lock Hx W/Ins 5/16-18 Unc Nut, Lock Fig. 3/8-16 Screw 3/8-16 x .75 Bracket Strap Torque Bolt RDHD SQ 5/16-18unc x 2-1/2 Rod Shift Bolt Shoulder 5/16-18 x .561 Screw 5/16-18 x 5/8 Washer SRRTD 5/161D x 1.0 x .125 LinkControlClutch SpringDrive GRND BracketAsm Idler Tensioning Washer 13/32 x 5/8 x 16 Ga Pin Cotter 3/32 x 3/4 Bracket Mtg Hydro 3500 LH VGT Bracket Mtg Hydro 3500 RH VGT LinkAsm Control Hydro 3500 Nut Lock 5/16-18 NC Thd Washer Thrust 5/8 x 1.10 x 1/32 StrapTorque HG-3500 Screw Thdrol 5/16-18 x 3/4 Washer Axle Flange HG-3000 Fan 7" Hydro Washer Screw 3/8-16 x 1.0-1/4 Bolt Fin Hex 5/16-18 x 7/8 Bolt hex 5/16-18 x 1 Retainer Spring

NOTE: Allcomponent dimensionsgiven in U. S. inches 1 inch = 25,4 mm

39

TRACTOR - MODEL NUMBER 917.275023 STEERING

1313

\

/'

\

/

is _

\\

(

4O

TRACTOR
STEERING

- MODEL NUMBER

917.275023

KEY PART NO. NO.
1 2 3 4 S S 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 25 26 27 28 29 31 32 33 34 35 36 37 38 39 40 41 42 44 45 46 47 48 49 50

DESCRIPTION

159944X428 Wheel, Steering Axle Asm., Front 178557 6855M Fitting,Grease 161849 SpindleAsm, LH 16"LB48 Spindle Asm., RH 6266H Beedng, Race Thrust Harden Washer 25/32 x 1-5/8 x 16 Ga. 121748X 12000029 Ring, Klip#T5304-75 121232 Cap,Spind|e Bolt, Fin Hex 5/8-11 x 2-3/4 74781044 136518 Spacer Bearing Axle Front 73901000 Nut, Lock Flange 5/8-11 Unc Washer 25/32 x 1-1/4 x 16 Ga. 121749X STD551137 Washer, Lock Hvy Hlcl Spr 3/8 STD541537 Nut, LockCenter 3/8-24 UNF 145103 Shaft Asm., Steering Rod Asm., Tie Ball J Ball Vgt (Inc. Key No. 36-40) 137347 175572 DraglinkVgt 156011 SupportAsm., Steering Vgt 163887X428 Boot, Steering 159945 Adapter,Wheel Steering 155105 Bushing, Strg. BIk Screw 152927 Bolt, Fin Hex 3/8-16 x 1 Gr. 5 74780616 159946X426 Cap, Wheel Steering 3366R Bearing, Cot. Strg. Screw, 3/8-16 x 3/4 17(300612 104239X Bearing, Flange 138136 Bushing,NylinerSnap Washer 11132x 1 x 10 Ga. 19111610 STD551131 Washer, Lock Hvy Htcl Spr 5/16 BoltFin Hex 5/16-18unc x 3/4 74780512 138059 Gear, Sector Steering 137156 Tie Rod 73360600 Jam NutRH Thread 109850X JointAsm. Ball RH Thread Jam Nut LH Thread 73700600 Joirtt Asm. Ball LH Thread 109851X Bracket Switch InterlockVGT 97 165246 17490508 Screw Thdrol 5/16-18 x 1/2 Tyt 160135X428 Extension,Steering 19132411 Washer 13/32 x 1-1/20 x 11 Ga. Washer Flat 13/32 x I x 10 Ga. 19131610 177863 Bracket Asm Idler Stationary Screw 3/6-16 x .75 1706O612 175820 Pulley Idler Flat 73900600 Nut Lock Fig 3/8-16 U NC

NOTE: All component dimensions given in U. S. inches I inch = 25.4 mm

41

TRACTOR ENGINE

- MODEL NUMBER

917.275023

25

69 21 _ 20

i

80

84
18 15 17

37

29 26 _37

/
39

16

I SPARK ARRESTER KIT I

KEY PART NO. NO.
1 ......

DESCRIPTION

2 8 9 10 11 12 15 16 17 18 20 21 22 24 25 26 27 28 29

Engine (See Breakdown) KohlerModel No. CV674-75544 149723 Muffler 121361X Pulley V-Idler 177748 Keeper Asm. Belt Engine 175288 Bushing 174605 Clutch Electric 143996 Pulley Engine VGT Elect Clutch 179115 Tank Fuel Rear 5.0 Yt/Gt 96 1092273( Pad Spacer 106082)( Pad Spacer 179124X428 Cap Asm Fuel W/Gauge 177328X428 ControlThrottle 164863 Screw hwhd Hi-Lo #13-16x3/4 175441X428 ControlChoke STD551237 Washer Ext Tooth 3/8 73920600 Nut Keps 3/8 - 24 UNF 3645J Bushing 139277 Stem Tank Fuel 7834R FuelLine 137180 Spark Arrester Kit

KEY NO. 31 35 37 39 4O 41 42 43 47 62 69 70 71 74 80 81 82 83 84
NOTE:

PART NO. 145006 10010500 123487X 17490636 17490664 126197X STD551t43 179953 175287 146629 24-041-02 175545 175546 162295 M73030800 148456 148315 171877 17060624

DESCRIPTION Clip Washer Split ClampHose Screw'lT 3/8-16 x 2-1/4 UNC Screw TI 3/8-16 x 4 UNC Washer 1-1/20D x15/32 ID x .250 Washer Lock 7/16 Bolt Hex 7/16 - 20 x 3.75 Gr. 5 Spacer Engine Shield Heat Muffler Gasket Tube Exhaust LH Tube Exhaust RH Elbow Street Brass Nut Flange Tube Drain Oil Easy Plug Drain Oil Easy Bolt 5/16-18unc x 3/4 Screw Thdrol 3/8-16 x 1-1/2

All component dimensions given in U. S. inches 1 inch = 25.4 mm

42

TRACTORSEAT ASSEMBLY

MODEL NUMBER 917.275023

KEY NO. 1 2 3 5 6 7 8 10 12 13 14

PART NO. DESCRIPTION 180598 Seat 180166 Bracket, Pivot Seat 140675 Strap, Fender 145O06 Clip, Push In, Hinged STD541437 Nut, Crownlock 3/8-16 Unc 124181X Spring, Seat Cprsn 171677 Bolt 5/16-18Uncx3/4 w/Seres 180186 Pan, Seat 121246X Bracket, Mounting Switch 121248X Bushing, Snap 72650412 Bolt, Carriage 1/4-20 X 1-1/2

KEY PART NO. NO. 15 16 17 16 19 20 21 22 121249X 123740X 123976X 19171912 166.369 124236X 171852 73800500

DESCRIPTION Spacer, Split Spring, Cprsn Nut, Lock 1/4 Lge Fig Gr. 5 Washer 17/32x1-3/16x12 Ga. Knob, Seat Cap, Spdng Seat Bolt, Shoulder 5/16-18 Nut, Lock Hx w/Ins. 5/16-18

NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm

43

TRACTOR DECALS

- MODEL NUMBER

917.275023

17 18

6

3 15 15

17 lO

22

12

14
20
KEY PART NO. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 164094 149516 171702 171703 140837 133644 177416 164884 163204 156439 181252 177554 181499 175291

I
11 16
KEY NO. 15 16 17 18 19 20 22 23 - - - - - -PART NO. 177415 178482 177375 164065 138047 181470 166960 174969 179768X428 174970 179769X428 138311 181138 181139 DESCRIPTION Decal Hood Side Phi DecalDeck HVYDTY Decal Dash Panel Decal Insert Strg Decal Battery Decal Deck Level DecalDrawbarCNTRL Reflector, TaillightLH Pad Footrest LH Reflector,Taillight RH Pad Footrest RH Decal Handle Lft Height Adjust(Lift Handle) Owner'sManual, English Owner'sManual, Spanish

DESCRIPTION Decal Dash Decal BatteryDNGR/PSN ENG Asm Decal Hood RH Craftsman Decal Hood LH Craftsman Decal Brake Parking Saddle Decal Maintenance Decal Engine Decal Blower Hsng Kohl Decal, Fender Craftsman Decal Fender Danger DecalFTREST Decal V-Belt Dr Sch Decal Replacement Decal V-Belt Schem

WHEELS

AND TIRES

KEY PART NO. NO. 1 2 3 4 5 6 7 8 9 10 11 12 - 59192 65139 106228X427 8134H 105588X 278H 9040H 104757X428 1(To230X 7154J 106277X427 6856M 144334

DESCRIPTION Cap Valve Tira Stem Valve RimAsm Front Tube, Front (Service Item Only) Tire, Front FittingGrease (Front Wheel Only) BearingFlange(FrontWheel Only) Cap Axle (Front Wheel Only) "13re ear R Tube Rear (Service Item Only) RimAsm Rear FittingGrease Sealant, Tire ( 10 oz. Tube)

3 4 7 10 5 9 8

NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm

44

TRACTORLIFT ASSEMBLY

MODEL NUMBER 917.275023

23

7O

KEY NO. 1 2 3 4 5 6 7 9 10 11 12 23 24 26 29 30 31 32 33 34

PART NO,

DESCRIPTION

KEY NO. 35 38 39 40 41 42 43 70 72 73 74 75 76 77 78 79 80

PART NO. 138067 155097 123935X 17060516 175994 19112410 123934X 145212 110452X 73350600 175802 175805 175560 176205 175689 175378 126684X

DESCRIPTION Knob, Inf 3/8-16 Unc Pointer, Height Indicator Plug,Hole Screw Hex Wsh 5/16-18 x 1 Nut, Lift Link 7/16-20 Washer 11/32x 1-1/2 x 10 Ga. Scale, Indicator Height Nut Hex Flange Lock Nut Push Phos & Oil Nut Hex Jam 3/8-16 UNC Arm Susp. Rear RH Plate Asm. Susp. Front Pin,Flange TrunnionSusp. Arm TrunnionSusp. Front Arm, susp. R LH Washer Shim 1/4 x 5/8 x .062

121006X Rod Asm., Lever 180045 Shaft Asm., Lift Vgt 159189 Lever Asm., Lift Rh 12000022 E-RingTruarc #5133-87 19292016 Washer 29/32 x 1-1/4 x 16 Ga. 71110624 Bolt, Fin Hex 3/8-16 x 1-1/2 175830 Grip, Handle Fluted 175831 Plunger, Button 2876H Spring 2-1/8" 175375 Link Lift 163552 RetainerSpring STD624008 Retainer,Spring 73350800 Nut, Jam Hex 1/2-13 Uric NutCrownlock 1/2-13 Uric 73680800 150233 Trunnion, InfinHeight 110807X Nut, Special STD551037 Washer 13/32 x 5/8 x 16 Ga. 137150 Spring,Compression Inf Hgt STD560907 Pin, Cotter 3/32 x 1/2 137167 Rod, Adj Lift

NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm

45

TRACTOR - MODEL NUMBER 917.275023 MOWER DECK

46

45 46

I

130

116

26

109

18

46

TRACTOR MOWER DECK

- MODEL NUMBER

917.275023

KEY NO. 1 3 5 6 8 11 13 14 15 16 17 18 19 20 21 24 25 26 27 28 29 30 31 32 33 36 37 39 42 43 45 46 47

PART NO. 180359 178915 4939M 178024 178024 180054 175147 174358 147 174493 72110610 72140505 132827 174378 73680500 105304X 178102 110452X 180655X428 19111016 131491 173984 129963 177865 178342 19131316 177968 174375 165723 174373 174343 137729 180808

DESCRIPTION Deck Weldment Mower 48 BracketAsm., Sway Bar Retainer Spring Sway Deck Bar Bolt7/16 Asm. Blade Blade Shaft Asm. w/Lower Bearing HousingMandrel Bearing, Ball, Mandrel Stdpper Mandrel Deck Bolt RDHD Sq Neck 3/8-16 x 1.25 Bolt, Carriage 5/16-18x5/8 Bolt,Hex Hd, Shoulder 5/16-18 Baffle,Vortex Mower Nut,Crownlock 5/16-18 UNC Cap, Sleeve Spring,Torsion Nut, Push DeltectorShield Washer 11/32 x 5/8 x 16 Ga. Rod, Hinge Scraw, ThdrollWasher Head Washer, Spacer Mower Vented Pulley, Mandrel Nut, Fig. Top Lock Cntr. 9/16 Washer 13/32 x 13/16 x 16 Ga. Pulley, Idler, Flat Pulley, Idler, Driven Spacer, Retainer Arm, Idler Secondary Cover, Mandrel Deck Screw, Thdroll. 1/4-20 x 5/8 V-Belt, Mower, Secondary

KEY PART NO. NO, 48 49 50 52 56 57 97 98 99 100 107 108 109 110 111 116 117 118 119 121 126 130 131 133 184 --174368 73680600 72110612 175820 155986 156941 133943 179479 175080 72110616 175294 72140404 73680400 175016 174610 137644 174873 73930600 19121414 174371 174372 17000616 19131606 72110506 173979 181704 174357

DESCRIPTION V-Belt, Mower, Primary Nut,Crownlock 3/8-16 UNC Bolt, Carr. 3/8-16 x 1-1/2 Gr. 5 Pulley Idler Flat Bar Pnt Adj. Pin Head Rivet Washer Hardenod SpringPrimaryDrive Pulley Idler'V" BoltRDHD Sqnk 3/8-16 UNC x 2 BaffleVac Edge Mower Bolt 1/4-20 x 1/2 Nut Crownleck1/4-20 Arm SpringSecondary Arm SpringFixed Tension Bolt, Shoulder Gauge Wheel, Wide Nut, Centerlock 3/8-16 UNC Washer 3/8 x 7/8 x 14 Ga. SpringSecondary Drive Arm, Idler, Primary Deck Screw 3/8-16 x 1.0 Washer 13/32 x 1/4 x 16 Ga. Bolt 5/16-18 x 3/4 Keeper Belt Replacement Mower, Complete Mandrel Asm. (Includes Housing, Shaft and Shaft Hardware OnlyPulley not Included)

NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm

47

TRACTOR - MODEL NUMBER 917.275023 TRANSAXLE-MODELNUMBER331-3000

12

TRACTOR - MODEL NUMBER 917.275023 TRANSAXLE-MODEL NUMBER 331-3000

KEY PART NO. NO.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 21 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 48 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 73 161122 178317 169522 161125 142932 142928 142933 142934 169523 169524 150771 161126 142978 142977 196050 169525 161127 169526 161128 161129 161130 169527 142941 161132 161133 142940 178318 178319 169528 142967 150787 169529 142945 142952 142953 142965 150797 178320 178343 169530 169531 144581 161139 178321 169533 161142 161143 161144 161145 161146 161147 161148 161149 161150 161151 161152 161153 169534 161154 161155 161158

DESCRIPTION
Main HousingAssembly R.H. HousingAssembly Center Section Assembly Spacer Seal-Up Wire RetainingRing RetainingRing BallBeadng Cradle Beadng Vadable Swashplate Thrust Bearing 30 X 52 X 13 Input Shaft BlockThrust Washer Arm-Trunnion 10cc Cylinder Block Assembly 21cc Cylinder Block Assembly Output (Motor) Shaft Thrust Bearing 42 X 68 X 16 CentrolArm Spacer 16t Pinion Gear Capscrew, M6 X 1-22 Slot Guide TrunnionArm TrunnionBushing LipSeal Arm Return Arm Actuating 5/16-24 Stud Puck, Friction Bypass Plate Bypass Actuator Lip Seal Bypass Arm RetainingRing Pin Screw Puck Scraw-SelfTapping LowerCover GerotorAssembly O-Ring GerotorCover Filter Charge Manifold Retainer,MotorBeadng Pin, Carder 15t Planet Gear 7t Spur Gear 21t Sun Gear Planet Thrust Plate 51t Ring Gear Planetary Carrier Miter Gear, Diff. (Splined) Miter Gear, Diff. Shaft, Differential Diff. Thrust Plate Flange Bearing Washer Washer Hex Jam Nut, 5/8-18

KEY PART NO. NO.
74 75 76 77 79 80 81 82 83 84 85 87 88 89 90 91 92 93 94 95 96 97 106 108 110 111 116 117 120 121 122 124 125 126 127 128 129 130 131 132 134 136 137 138 139 141 144 145 146 151 152 153 155 157 180 203 900 169535 161157 161153 142884 178322 161159 161160 161161 161162 161163 161164 178323 178324 178325 178326 169536 178327 142969 142980 169537 169538 150798 161166 178328 142918 142917 169539 161168 142883 169540 178329 178330 142887 161172 161173 142885 142886 181174 142882 169544 178331 178332 178333 178334 161176 178335 169545 169546 169547 161181 178336 142914 178337 169548 169549 178338 166773

DESCRIPTION
Ball Brg 6205-1 Seal l"ld X 2.0472" X 0.375" Shaft, Axle Washer Gasket Material Torx Head Screw, 5/18-18 Needle Bearing (Sce1412) Washar2 RetainingRing LipSeal (0.875i.D.X1.3o.D.X0.25 Brake Disk Washer Screw 5/16-24 Bearing Spacer Oring, 0.070 X 0.239 Screw Spring, Friction Pack Spacer, FrictionPack Hex Lock Nut 5/16-24 Sleeve Bearing Oil Spacer, Trunnion Plug FiSing-O Ring Ass'y Cap Vent Ass'y RetainingRing Std Hdls Pin Puck, Brake Rib Neck Bolt, 2" Brake Yoke Arm, Brake Pins, Brake Leckwasher, 1/4" Nut, 1/4-20 Nut, Castle Cotter Pin Spacer Puck Plate Rib Neck Bolt, 3" 1 Spring Spring Extension Pin Spring Bolt Self Tapping Washer, 7/8od X 0.265id X 0.125 Thk Spring Brake O Ring, 2.864 Id X 0.070 Thk Spring, Relief Ball, 7/16 Comp. Spring, Brake Anti-Drag Brake Pull Rod Plug, Straight Thread Kit Fan Screw O-Ring Manifold Kit Kit Seal Transaxie, complete

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

49

TRACTOR - MODEL NUMBER 917.275023 KOHLERENGINE-MODEL NUMBERCV674,TYPE NUMBER75544

CYLINDER

HEAD, VALVE AND BREATHER

I

\
4

17

3\P "_
CRANKCASE J

vI J"_i 3

"- XI-: v i

/ q_ V

I

o---3

5O

TRACTOR - MODEL NUMBER 917.275023 KOHLERENGINE-MODEL NUMBERCV674,TYPE NUMBER75544
HEADNALVE/BREATHER KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PART NO. 24-033-03-S 24-041-23-S 24-096-59-S M-645020-S X-75-23-S 25-351-01-S 24-755-66-S 24-411-05-S 24-041-40-S 24-318-70-S 25-186-01-S 24-599o01-S M-640034-S 24-072-09-S DESCRIP_ON Kit, breather cover w/gasket (Includes 2, 3) Gasket, breather Cover, breather Screw, hex. flange M6xl.0x20 (4) Plug, allen hd. 1/8" Lifter, valve (4) Kit, valve train (Includes 8, 11, 12) Rod, push (4) Gasket, cylinder head (2) Head assembly, #2 cylinder Arm, rocker (4) Pivot, rocker arm (4) Screw, hex. flange M6xl.0x34 (4) Stud, cylinder head M8x1.25x20, M10x1.5x33, 105 mm long (8) Washer, flat 8 mm (8) Nut, hex. flange M8x125 (2) Kit, valve cover - plain (Includes 18, 19) O-Ring Screw, shoulder (4) Strap, lifting Valve, exhaust (Std.) (2) Valve, exhaust (.25) (2) Valve, intake (Std.) (2) Valve, intake (.25) (2) Seal, valve stem (2) Retainer, spring (4) Spring, valve (4) Cap, valve spring (4) Kit, retainer (4) Head assembly, #1 cylinder Kit, valve cover - breather (Inc1.18, 19, 30) Grommet, rubber Kit, breather separator (Includes 30, 32°35) Screw, hex. flange M5x0.8x16 (2) Strap, breather Bracket, breather separator Spacer Fitting Hose, breather Hose, breather Clamp, hose (2) CRANKCASE KEY NO. 1 2 3 4 5 6 PART NO. 24-032-01-S 24-294-13-S 24-380-13-S 24-067-13-S 24-067-14-S 24-874-09-S 24-874-10-S 24-874-11-S 24-874-15-S 24-108-08-S 24-108-09-S 24-108-10-S 24-018-01-S 12-422-09-S 12-422-13-S 12-422-07-S 12-422-08-S 12-422-10-S 12-422-11-S 12-422o12-S 24o012-10-S 52-139-09-S M-545010-S 24-018-04-S 24-402-05-S 12-153-01-S 24-126-19-S 12-123-04-S M-545016-S 12-153-02-S 24-038-04-S 24-755-46-S 12o153-03-S 24-018-09-S M-9310t0-S 28-032-09-S 24-468-15-S 24-144-33-S

DESCRIPTION Seal, oil front Crankcase (USE: Miniblock 24 782 14) Fitting Pin, dowel locating (6) Connecting Rod (Std.) (2) Connecting Rod (.25) (2) Piston w/Ring Set (Std.) (2) (Includes 7, 8) Piston wiring Set (.25) (2) Piston w/Ring Set (.50) (2) Kit, piston wiring set (.08) Ring Set (Std.) (2) Ring Set (.25) (2) Ring Set (.50) (2) Retainer, piston pin (4) Shim, camshaft (A.R.) Shim, camshaft (A.R.) Shim, camshaft (A.R.) Shim, camshaft (A.R.) Shim, camshaft Shim, camshaft (A.R.) Shim, camshaft (A.R.) Camshaft Plug, cup Screw, hex. flange M5x0.8xl0 (2) Retainer, reed (2) Reed, breather (2) O-Ring, lower oil fill tube Bracket, oil fill tube Tube, oil fill Screw, hex. flange M5x0.8x16 O-Ring, upper oil fill tube Dipstick assembly (Includes 21, 22) Kit, oil fill cap (Includes 22) O-Ring, dipstick Ring, retainer Washer, nylon (top) Seal, governor cross shaft Washer (bottom) Shaft, governor cross

7

8 9

15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

24 468 16-S 24 100 10-S 24-755-74-S 24-153-16-S 24-086-32-S 24-445-0t-S 24-016-01-S 24-016-02-S 24-017-01-S 24-017-02-S 24-032-05-S 235011-S 24-089-02-S 12-173-01-S t2-755-03-S 24-318-67-S 24-755-76-S 25-313-02-S 24o755-57-S M-545016-S 24-445-02-S 24-126-44-S 24-112-12-S 24-294-06-S 24-326-13°S 24-326-14-S 25-237-t4-S

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

NOTE: All componentdimensionsgiven in U.S. inches 1 inch = 25.4 mm

51

TRACTOR - MODEL NUMBER 917.275023 KOHLERENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544

IGNITION/ELECTRICAL

BLOWER

HOUSING

AND BAFFLES

I

1--

0--4

16

'\I

|

.

I_..ij

_-8

AIR INTAKE

I

52

TRACTOR - MODEL NUMBER 917.275023 KOHLERENGINE-MODEL NUMBERCV674,TYPENUMBER75544
IGNITION/CHARGING KEY NO. PART NO. 54-755-15-S DESCRIPTION Kit, grass screen (Includes 2-4,and 24 113 18-S) Screw, hex. cap M4x0.7x25 (4) Washer, plain 5/16" (4) Spacer, grass screen (4) Bolt, shoulder (4) Fan Screw, hex. flange M10x1.5x46 Washer, plain 3/8" Key Flywhee Rectifier-regulator Washer, plain 3/16" (2) Screw, phillips hd. 11-16x7/8 (2) Connector (3 contact) Kit, 15 amp stator (Includes 24 126 71-S) Spark Plug (2) Screw, hex. cap M5x0.8x25

BLOWER HOUSING & BAFFLES
KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PART NO. 24-027-20-S 24-100-01-S 25-139-16-S 24-100-02-S M-545020oS M-545016-S M-551016-S M-645016-S 24-146-16-S 24-146-20-S 24-063-20-S 24-063-14-S 24-063-58-S 24-063-23-S M-545010-S DESCRIPTION Housing, blower (Includes

2-4)
Nut, plastic (3) Plug, button 9/16" Nut, plastic (2) Screw, hex. flange M5x0.8x20 (4) Screw, hex. flange M5x0.Sx16 (3) Screw, hex. flange M5x0.8x16 Screw, hex. flange M6x1.0x16 (6) Plate, backing - # 2 side Plate, backing - # 1 side Baffle, cylinder barrel-# 2 side Baffle, valley - #2 side Baffle, cylinder barrel-# 1 side Baffle, valley - #1 side Screw, hex. flange M5x0.8xlO (2) Cover, control Screw, phillips hd. 11-16x3/ 4" (2)

2
3 4 5 6 7 8 9 10 11 12 13

M-403025-S X-25-92-S 24-112-04-S 25-086-47-S 24-157-03-S 12-086-14-S 12-468-03-S X-42-15-S 24-025-04-S 25-403-03-S X-25-92-S 24-086-18-S 236602-S 54-755-09-S 12-132-06-S M-548025-S 48-154-02-S X-25-63-S 24-584-01-S M-545020-S 235173-S

14 15
16 17 18 19 20 21 22

(2)
Clip, cable Washer, plain 1/4" Module, ignition (2) Screw, hex flange MSx0.Sx20 (4) Clip, cable Bracket, stator wire Washer, lock 1/4" Harness, wiring Lead, black (rect.-reg. 6" 12 gauge insulated gdp barrel eyelets) Decal, grass screen Tie. wire (3)

NOT ILLUSTRATED 24-096-66-S 24-086-06-S

AIR INTAKE/FILTRATION KEY NO. 1 2 3 4 5 6 7 6 9 10 11 12 13 14 15 16 17 PART NO. 24-164-06_S M-651055-S 24-041-01-S 24-041-14-S 24-094-18-S 24-041-13-S 24-109-09-S 24-083-03-S 24-083-05-S 231032-S 24-096-01-S 12-100-01-S 24-096-73-S 54-755-01-S 25-341-03-S 24-153-20-S 24-063-51-S DESCRIPTION Manifold, intake Screw, hex. flange M6x1.0x55 (4) Gasket, intake manifold (2) Gasket, air cleaner base Base, air cleaner Gasket, fuel spitback cup Cup, fuel spitback Element, air cleaner Precleaner, element Seal, breather Cover, inner air cleaner Wing Nut Cover, air cleaner Kit, knob with seal (Includes 15 & 16) Knob, cover O-Ring Baffle, spitback cup

NOT ILLUSTRATED 24-126-71-S X-22-11-S 24-176-82-S 24-518-12-S 24-113-18-S 25-454-03-S

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

53

TRACTOR - MODEL NUMBER 917.275023 KOHLERENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544

STARTING

SYSTEM

_"GINECONT_LSI !

"f"P
- -_;.>\'_:'L.
3

_]17

OIL PAN / LUBRICATION

J

TRACTOR - MODEL NUMBER 917.275023 KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544
STARTING SYSTEM KEY PART NO. NO.
1 2 3 4 5 6 7 M-839080oS 25-098-08-S M-841080-S 25-435-04-S 25-755-33-S 25-141-05-S 25-221-01 -S OIL PAN/LUBRICATION

DESCRIPTION
Screw, hex. flange M8x1.25x80 (2) Starter, solenoid shift (Includes 4-7) Nut, hex. flange M8xl.25 Kit, solenoid Kit, pinion drive (Includes 6) Ring Kit,brush

KEY PART NO. NO.
24-199-07-S

DESCRIPTION

2

5 6 7 8 9 10 11 12 13 14 15 16

ENGINE CONTROLS KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 PART NO, 24 211 03-S 24-090-33-S M-641060-S 24-089-01oS 25-158-08-S 24-079-04-S 25-158-11-S M-545016-S M-547050-S 24-089-03-S 24-126-56-S M-645016-S 12-237-01-S 24-086-43-S 24-090-07-S X-20-1-S M-541080-S 24-468-01-S 24-089-45-S M-446030-S 24-090-13-S M-545020-S 24-089-51-S 24-090-05-S 41-468-03-S M-403025-S 24-079-05-S DESCRIPTION Bolt, round head square Reck Lever, governor Nut, hex. flange M6xl.0 Spring, linkage Bushing, linkage retaining Linkage, throttle Bushing, throttle linkage Screw, hex. flange M5x0.8xl 6 Nut, hex. lock M5x0.8 Spring, choke return Bracket, control Screw, hex. flange M6xl.0x16 (4) Clamp, cable (2) Screw, hex. flange M5x0.8x16 (2) Lever, throttle actuator Washer, lock 1/4" Nut, hex. flange M5x0.8 Washer, plain 5.5 mm (3) Spring, governor Nut, hex M4x0.7 Lever, throttle control Screw, hex. flange M5x0.8x20 Spring, throttle limiter Lever, choke Washer, spring 1/4" Screw, hex. cap M4x0.7x25 Linkage, choke

17 18

Pan, oil assembly _ncludes 2-10) M-645025-S crew, hex. flange M6x1.0x25 (2) M-631005-S Washer, plain 6 mm (2) 24-393-08-S Oil pump assembly (Includes 5) 24-123-05-S Tube, oil pickup 24-162-26oS Screen, oil 24-043-12-S Kit, governor gear w/pin _ncludes 8) 12-380-01-S in, governor regulating 52-448-02-S Tab, locking 12-144-02-S Shaft, governor gear 24-153-08-S O-Ring X-75-32°S Plug, hex. ctsk. 3/8" 24-136-01 -S Nipple, oil filter 52-050-02-S Filter, oil 52-032-08-S Seal, oil (PTO end) 24-086-17-S Screw, hex. flange M8x1.25x45 24o086o16-S Screw, hex. flange M8x1.25x45 (9) X°75-10-S Plug, sq. hd. solid 3/8" N.P.T.F.

NOTE: All componentdimensions given in U.S. inches 1 inch = 25.4 mm

55

TRACTOR - MODEL NUMBER 917.275023 KOHLERENGINE-MODEL NUMBERCV674,TYPENUMBER75544

:RANKSHAFT

J

EXHAUST[

FUEL SYSTEM

J

,,
/
t

2"

'

/ lS 56

TRACTOR - MODEL NUMBER 917.275023 KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544

CRANKSHAFT KEY NO. 1 2 PART NO. 24-014-72-S 52-139-09-S DESCRIPTION Crankshaft (Includes 2) Plug, cup

FUEL SYSTEM KEY NO. 1 2 3 PART NO. 24-853-61-S 24-041-15-S 24-053-81

DESCRIPTION
Kit, carburetor w/gaskets (Includes 2-4) Gasket, carburetor Carburetor assembly (For information only not available separately) (Service with Kits 24 757 36-S, 24 757 38-S) Gasket, air cleaner base Stud, M6xl.0x95 (2) Nut, hex. flange M6xl.0 (2) Clip, cable Une, fuel 12" Clamp, hose (6) Screw, hex. cap. M6x1.7x18

EXHAUST KEY NO. 1 2 PART NO. 24-041-02-S 25-072-04-S DESCRIPTION Gasket, exhaust (2) Stud, M8x1.25x33 (4)

----

PA-75544 Replacement 24 782 14 Miniblock 24 755 108-SGasket Set

Engine

4 5 6 7 8 9 10 11 12 13 14 15

24 041 14-S M-629095-S M-641060-S 47-154-01-S 52-353-22-S 25-237-14-S 24-086-12-S 24-393-16-S 24-100-01-S 24-353-03-S 15-353-04-S 24-050-02-S

(2)

Pump, fuel - pulse Nut, plastic (2) Line, fuel 10-5/8" Line, fuel 11ol/2" Filter, fuel

NOT ILLUSTRATED -° 24 757 36-S -24 757 38-S

Kit, choke repair Kit, gasket repair

NOTE: All componentdimensions given in U.S. inches 1 inch = 25.4 mm

57

58

SUGGESTED

GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

1. Fold this page along doffed line Indicated above. 2. Hold page before you so that its left edge Is vertically parallel to a tree trunk or other upright structure. 3. Sight across the fold in the direction of hill slope you want to measure. 4. Compare the angle of the fold with the slope of the hill.

For repair of major brand appliances in your own home.., no matter who made it, no matter who sold

For repair of carry-in products like vacuums, lawn equipment, and electronics, call for the nearest Sears Parts and Repair Center. 1-800-488-1222 Any_rne, dayorright J_only) (U.S www, seal_.com

For the replacement parts, accessories and owner's manuals that you need to do-it-yourself, call Sears PartsDirectS=! 1-800-366-PART (1-800-368-7278)
6 a.m.- 11 p.m., 7 days aweek

(u.sJ_one)

www.sears.com/pad_irect

To purchase or inquire about a Sears Service Agreement or Sears Maintenance Agreement:
1-800-827-6655 (u.s.A.)

1-800-361-6665

(Canada)

7 a.m.- 5 p.m.,CST, Mon.- Sat.

9 a.m.- 8 p.m.EST, M - F, 4 p.m.S_

Para pecUr sewicio de re_ a domicilio,y para ordenarpiezas: 1-888-SU-HOGAR sM

Au Canadapour serviceen frarx_is: 1-800-LE-FOYER Mc

(1-8oo533-r_ www.seals.ca © Sears,Roebu_ andCo.
® Registered Trademark/'rM Trademark / sa Service Mark of Sears, Roebuck and Co.

® Marca Registrada / TM Marca de Fdbrica / su Marca de Servicio de Sears, Roebuck and Co. MCMarque de commerce / MOMarque d_pos_e de Sears, Roebuck and Co.

181138

1.28.02

TR/rad

Printed in U.S.A.