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Jdcw Cost System

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JDCW is facing competition from vertically integrated companies, independent machine shops, limited range of services, internal bidding issue and geographical pricing issues. The importance of identifying and eliminating cost correctly is vital to the success of the company. With the current cost system (Exhibit A), the company uses three overhead rates that creates a large variation in quotes for parts, did not identify the low-volume and low-value parts, relied on past cost without identifying mistakes and established a “normal value” as a long term “through the business cycle” volume. With the ABC cost system (Exhibit B), we address the limitations of the last system being ineffective for costing and bidding individual parts by allocating the cost to 7 activities, establishing overhead rates based on machine size, calculating material cost in order to compare trade off cost, and creating a par value instead of using “normal volume”. In addition, our old system relied on past year’s charges and did not accurately identify potential changes for following years. However, we have identified that products with high direct labor, volume, machine hours are helped by the new system and those with low volume, direct labor and machine hours are hurt. Based on the model we received insight into cost trade-offs among various products (Exhibit C), and determined we should manufacture more high-volume products since the system will decrease the overhead prediction, which makes our products more competitive in the market. Also, we should reduce the number of low volume products, which will reduce the overall costs of setup, material management and coordination. Finally, larger lot sizes and fewer annual runs per part number should be used. The ABC analysis has stimulated many actions for

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