...performance. Resources include manpower, materials, tools and special equipment. Access refers to when the equipment will be prepared and accessible so that it can be worked on in safe (locked out/tagged out) condition, with necessary precautions taken, permits obtained, and any specialized documentation, drawings, or information in hand. Proper time relates to job start, duration of execution, and completion within the time frame agreed upon with the internal customer during the weekly coordination meeting. The Weekly Expectation Scheduling is the locus from which all maintenance activity is executed. Scheduling should be viewed as the “point” function and “marketing arm” of the system because it yields the earliest tangible results (often within weeks of start up). All individuals and groups perform better and accomplish more with clearly established, communicated and published expectations. When the maintenance function is managed without a weekly schedule, there are no specific expectations as to what is to be accomplished with the resources for which payroll checks will be drawn. Instead, whatever reactive demands are made is what will be done. The fundamental requirement target (the schedule) against which to control, followed by action (execution of the schedule) to achieve the target. The results, measured against the original intention (called schedule compliance), provide feedback for correcting deviations (improving future schedule compliance). Managers...
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...Home Maintenance PRG/211 Team Project Travis Beasley Problems with home maintenance can become harmful if not taken care of in a timely manner. The most cost-effective way to protect your home is with ongoing and preventive maintenance. Spending time and money now can help avoid costly repairs and improve your home’s ability to with stand natural hazards. Ongoing maintenance goes a long way toward avoiding costly repairs, improving energy efficiency, prolonging the life of major systems and appliances and preserving your home’s value. A regular schedule of seasonal maintenance is the best way to protect your home and stop the most common and costly problems, before they occur. Establishing a routine, you will find the work is easier to accomplish and not as time-consuming. There are simple solutions to keeping the maintenance on the house done. There are some things that can be done during the Spring and others during the Winter. This proposal will go over the problems that occur within a home and when to fix those problems. There will be inputs and outputs of data that will help in the process of taking care of the home maintenance. First here are the inputs and outputs of data within the program to ensure everything works as it should when it comes to the home maintenance. START Input Data Module: 1. Input the current season of the year as “CurrentSeason” numbered 1-4. 2. Insert For loop to ensure only a valid input (1-4) is entered a. If not – kick back...
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...Chapter 5 Types of Maintenance Programs � 5.1 Introduction What is maintenance and why is it performed? Past and current maintenance practices in both the private and government sectors would imply that maintenance is the actions associated with equipment repair after it is broken. The dictionary defines maintenance as follows: “the work of keeping something in proper condition; upkeep.” This would imply that maintenance should be actions taken to prevent a device or component from failing or to repair normal equipment degradation experienced with the operation of the device to keep it in proper working order. Unfortunately, data obtained in many studies over the past decade indicates that most private and government facilities do not expend the necessary resources to maintain equipment in proper working order. Rather, they wait for equipment failure to occur and then take whatever actions are necessary to repair or replace the equipment. Nothing lasts forever and all equipment has associated with it some predefined life expectancy or operational life. For example, equipment may be designed to operate at full design load for 5,000 hours and may be designed to go through 15,000 start and stop cycles. The need for maintenance is predicated on actual or impending failure – ideally, maintenance is performed to keep equipment and systems running efficiently for at least design life of the component(s). As such, the practical operation of a component is time-based function. If...
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...Proceedings of the 2012 International Conference on Industrial Engineering and Operations Management Istanbul, Turkey, July 3 – 6, 2012 Effective Preventive Maintenance Scheduling: A Case Study Hasnida Ab-Samat, Livendran Nair Jeikumar, Ernnie Illyani Basri, Nurul Aida Harun and Shahrul Kamaruddin School of Mechanical Engineering Universiti Sains Malaysia Engineering Campus, 14300 Nibong Tebal, Penang, Malaysia Abstract Maintenance is an important system in operation. In an era where industries are focusing on 24 hours operation to maximize production, machines are pushed to its absolute limits to cope with this demand. As utilization increases, the rate at which the machine parts get worn out increases thus the frequency of failure increases rapidly. To combat this problem and ensure that machines continue to operate at its optimum, maintenance work is carried out. One of the branches of maintenance technique which is carried out to prevent occurrences of failure before it happen is known as Preventive Maintenance (PM). However, performing PM may not be as easy as it requires great cooperation from the maintenance, production and management departments. This paper is written to study the aspects of effective PM and to analyze the causes of inefficient PM activity in a case study company and its implications. Another important approach taken is to investigate the causes of machine downtime by performing a root cause analysis. Affinity diagram was formed to highlight...
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...EXECUTIVE SUMMARY There is an increasing desire for the implementation of condition based maintenance programs to replace the traditional hour based maintenance on Military rotor wing aircraft. There are several advantages and disadvantages to this type of maintenance. The purpose of this paper is to discuss both and the affect that they play in regards to the organizational behavior of a business. There are distinct advantages in regards to cost when we talk about condition based maintenance. Replacing a part only when it is likely to fail saves the cost of replacement at a possible earlier time like in a phase based program, or catching a part that might have failed prior to the required hour inspection or replacement time. But this new technology comes with a cost. A cost, not only monetary, but also within the organizational behavior of a corporation or organization such as the military. When we talk about Managing change and stress, we have to talk about the external forces of change effecting these technological advancements. The technology of condition based maintenance is justified through the savings it generates through the maintenance program but what cost will it have on the people working on these aircraft? Will there be a reduction in jobs? This concern can start trouble, rumors, and decreased production from employees that normally work hard. What effect will it have on the organizational design? Will there be an increase or decrease in managerial roles? Will there...
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...thing a business starts with how much. As preventive maintenance relates to a company’s goals. The first thing that the program brings to the table is that it gives a business the ability to us the available maintenance resources for maximum benefit. Problems like this comes in a huge way from reducing the number of failures a company makes which helps keeps low cost minimization in which the big picture is what the company wants. In the coast breakdown, preventive maintenance program is what helps a business save money and is much better than reactive maintenance that is when you fit it when it breaks and results are in a high repair budget, in my opinion. In my long time in a business which maintenance is a very bug part there are four different maintenance program that companies use reactive, preventive, and productive all of these programs result cost in their own way. Each of the different forms effects costs in their own way proactive is when you monitor and correct the failure at the source. Predictive is when you repair based on the conditions of the equipment. Reactive is when it breaks you fix it .Finally, the end, there is preventive maintenance that usually is a planned repair. The breakdown should show that preventive maintenance has the largest impact on the cost, in the big picture. The second main point I will be touching on is down time and how it will greatly effects a business without a preventive maintenance program. Down time for any business can have a huge...
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...Plant Maintenance Maintenance All actions necessary for retaining an item, or restoring to it, a serviceable condition, include servicing, repair, modification, overhaul, inspection and condition verification Increase availability of a system Keep system’s equipment in working order Purpose of Maintenance Attempt to maximize performance of production equipment efficiently and regularly Prevent breakdown or failures Minimize production loss from failures Increase reliability of the operating systems Principle Objectives in Maintenance To achieve product quality and customer satisfaction through adjusted and serviced equipment Maximize useful life of equipment Keep equipment safe and prevent safety hazards Minimize frequency and severity of interruptions Maximize production capacity – through high utilization of facility Maintenance Objectives Must be consistent with the goals of production (cost, quality, delivery, safety) Must be comprehensive and include specific responsibilities Maintenance in Manufacturing Companies Electronic Automotive Petrochemicals Refinery Furniture Ceramics Food and beverages Types of Maintenance Breakdown maintenance Preventive maintenance Breakdown Maintenance Breakdown maintenance implies that repairs are made after the equipment is failed and can not perform its normal function anymore Quite justified in small factories where: – Down times...
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...Module 5 – Aircraft Maintenance Website: http://www.pama.org/ 1. The purpose of this association is to promote a high degree of professionalism among aviation maintenance personnel; to foster and improve methods, skills, learning, and achievement in the field of Aviation Maintenance; to conduct national, state, and local meetings and seminars; to recognize achievement in the field of Aviation Maintenance; to publish, distribute, and disseminate news, technical bulletins, journals, and other appropriate publications dealing with the trade of Aviation Maintenance; to collaborate with other organizations in aviation in the queries of governmental agencies pertaining to maintenance rules and guidelines. 2. The Professional Aviation Maintenance Association is the premier association for the Aviation Maintenance Technician. PAMA promotes professionalism and recognition for the Aviation Maintenance Technician. PAMA does this by fostering continuous improvement in aviation safety and community through communication, education, representation, and support. PAMA's goals are: • Professionalism: Promote a high degree of professionalism among aviation maintenance personnel • Advancement: Foster and improve methods, skills, learning, and achievement in the field of Aviation Maintenance • Assembly: Conduct national, state, and local meetings and seminars • Recognition: Recognize achievement in our field • Publication: Publish, distribute, and disseminate news, technical bulletins,...
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...Treatise on Truck Maintenance for Mining Operations Bob Grossman Fa Cai Enterprise LLC March 22, 2015 Abstract: Truck maintenance represents a significant proportion operating costs in mine maintenance operations. Despite the large cost of truck maintenance, most management teams have given little attention to the optimization of the truck maintenance process. As the truck systems becomes more sophisticated and expensive to produce by the Original Equipment Manufacturers so has the sophistication to effectively maintain the truck systems by the end user. Given that most easy mining operations have been found and exploited and that the ore bodies that are increasing difficult to mine are left; it is vital that optimization of the truck maintenance is done. This documents highlights the types of maintenance practices used: reactive, proactive, preventative and predictive. Introduction: Truck maintenance related costs account in the range of 20-25 percent of direct mining cost. Whilst a significant amount of energy has been dedicated to analyzing and optimizing production oriented processes and practices. Very little attention has been focused towards the optimization of the truck maintenance process and practices. Truck maintenance is a controllable cost and large cost reductions and improvements in equipment reliability, performance may be achieved through implementation of a rationalized truck maintenance approach. The implementation of truck maintenance programs or...
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...Total Productive Maintenance Made by: Khaled Elsayed Hamed Supervised by: dr.Mousa Abstract Total productive maintenance (TPM) is a concept applied to improve the overall equipment efficiency (OEE) and the capabilities and skills of the workers in the plant. It is founded on eight pillars to support the concept And achieve three goals. Japan institute of plan maintenance (JIPM) is the leading body of TPM. The history of Total Productive Maintenance (TPM) TPM has been developed from the original PM (preventive maintenance or productive maintenance) concept and methodology introduced from the USA. It has been further developed and implemented in many Japanese companies, and is now rapidly becoming a method applied worldwide. In 1971, Nippon Denso Co., Ltd. first introduced and successfully implemented TPM in Japan. They won the Japan Institute of Plant Maintenance (JIPM) PM Excellent Plant Award for their activities. This was the beginning of TPM in Japan. Since then, TPM has spread progressively throughout the world and established itself as a renowned cultural improvement programme The first example of TPM used in Europe to deliver world class performance was by Volvo in Ghent, Belgium, who won the PM prize for their work in the paint shop. This was quickly followed in the early 1990s by other European automotive companies trying to close the productivity and quality gap to their Japanese competitors. Since the JIPM TPM awards were founded, over 3000 organizations...
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...A Dependable Auto Auto technician Regular automotive preventive maintenance in your vehicle won't preserve your cars existence, you will save a lot of cash on auto repair. You will find certain maintenance times suggested from your automobiles manufacturer. Individuals service methods are essential, but are a start, using other techniques together with the sellers recommendations could keep you driving to financial freedom from costly auto repairs. A great independent auto auto technician is a superb option to the dealership, offering car dealership quality in a lower cost. Remember preventive maintenance is really a strong foundation to some healthy automobile, thinking about most auto repair bills are because of the clients insufficient maintenance. I see neglected automobiles day in and day trip. This information is meant to educate the readers about using preventive maintenance to avoid costly auto repair and just how...
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...Maintenance Manager Manufacturing & Production Manufacturing - Other Manufacturing Full-time Baltimore, MD The Compensation Benefits - Full Relocation Assistance Available - No Commission Compensation - No Bonus Eligible - Yes Overtime Eligible - No Interview Travel Reimbursed - No Description This position will be responsible for the following: - Ensure preventive maintenance, troubleshooting and repair, facilities maintenance, environmental and building security issues are addressed on a timely and proactive basis. - Maintain all production machines to ensure maximum running efficiency. - Initiate corrective/preventive and continuous improvement opportunities through defined/documented channels and actively participate in developing, implementing and verifying corrective/improvement actions. - Provide a safe working environment for all employees and actively participate in the plant safety program. - Drive maintenance operations through empowerment and leadership - Ensure employees technical training on all equipment - Project engineering for new equipment start ups - Provide contractor oversight Ideal applicants will have experience in plastics manufacturing but also must be versed in all aspects of maintenance operations including program and project management, and Preventative maintenance programs within SAP, along with spare parts management. Strong leadership, team building and communication skills are required. Experience:...
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...development (Ibem and Amole, 2010)and a measure of the well being of the people. According to Leong (2009), housing is a major factorimpacting on the health, safety, socio-economic andpolitical life of the occupants. In fact it impacts allaspect of human Endeavour. Thus, the State ofhousing and its environment is an indicator of thelevel of development and condition and State of thecitizens.Despite the pivotal roles of housing in the socio-economicdevelopment of a nation and the life of thepeople, majority of the public housing are indeplorable condition and State of disrepair, due tolong period of neglected maintenance either by private or public agents. According to Olatubara and Fatoye (2006), public housing estates, when compared with existing private housingestates, are known to be lacking in basicinfrastructural facilities and services and theirrespective maintenances that are meant to enhancethe livability of such estates. These deplorablehousing standard and deteriorated physicalenvironmental conditions in the opinion of Blome (2010) are responsible for the social problems, poverty, poor academic performance, poor health, riots, and high arsons and crime rates prevalent in oursocieties. A poor quality living accommodationaccording to Brennan (2000) will impact negatively onthe physical and mental health of the residents of ahousing estate. In order to increasehousing stock in Nigeria, the government had used initiatives to create diverse strategies in both Stateand Federal...
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...1 2 Price fixing is collusion among competitors to (1) sell a good or commodity at the same price, (2) use the same formulas for computing selling prices, (3) offer the same discounts, (4) keep the same price differentials between different order quantities, qualities, or types, and (5) not lower the prices without notifying other colluders. This harms both consumers and overall economic well being there are no consumer or social benefits from price fixing. 3 Resale price maintenance (RPM) is the practice whereby a manufacturer and its distributors agree that the latter will sell the formers product at certain prices (resale price maintenance), at or above a price floor (minimum resale price maintenance) or at or below a price ceiling (maximum resale price maintenance). If a reseller refuses to maintain prices, either openly or covertly (see grey market), the manufacturer may stop doing business with it. Thus Minimum RPM is a vertical price restriction imposed by an upstream manufacturer on downstream distributors, dealers, or retailers. 4 A product/item goes to a consumer after several steps, at first manufacturer produce it, then distributors ,then to retailers, then wholesaler and at last a customer buy it. This can be shown by the following diagram. 5 Let’s consider the case of a high-tech camera manufacturer. Full-service retailers providing well-trained sales personnel, well-staffed sales floors, product demonstrations, and other promotional services are...
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...How to Reduce the Maintenance Cost of GRAIN CLEANING MACHINE? Grain cleaning machine is widely used in maize processing project. There may have some breakdowns in grain cleaning machine operation, which will increase the maintenance cost, reduce the economic benefits of the enterprise, and also affect the equipment's efficiency. So how o reduce the maintenance cost becomes a hot topic for grain cleaning machine users. There are some advice for you. 1. From the long-term interests, when we choose the grain cleaning machine, we should consider whether it is energy saving and easily maintained. Consider comprehensively each item of charge and cost. To reduce maintenance cost and win more economic benefits is the key point. 2. Pay attention to the operation principles. Operate according to the correct operation flow and maintain the GRAIN CLEANING MACHINE and parts carefully regularly. 3. The user should adopt reasonble methods to transform the equipment, prolong the service life of the machinery parts, improve maintenace efficiency and reduce loss from machine halt. 4. Finally, the company should choose suitable maintenance methods and technical measures and make the plant stay in the best working condition. From the above advice, we can reduce the maintenance cost and save economic expenditure for the company. Therefore, the grain cleaning machine operators should choose correct maintenance methods to maintain the plant. Besides, when we purchase a grain cleaning...
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