...Aviation Manufacturing Challenges Post World War II Jason Weber Embry-Riddle Aeronautical University Aviation Manufacturing Challenges Post World War II I. Summary The American aviation industry was in an uncertain era post World War II (WW2). Aircraft manufacturers were suffering large loses as the demand for planes dropped sharply and the market was flooded. This created more supply than demand. Manufactures expected government sales to decline and braced for it. They hinged their hopes on the need for commercial aviation transportation which never came to fruition (Bright, 1978). The resurgence for the industry came in the form of the jet engine. The Navy, being conservative and resistant to change, did not see the need for the jet engine. Unlike the Air Force, the Navy had not encountered jet engine aircraft in combat yet. The Air Force in pursuit of superior air power and national security, was the greatest catalysts in aircraft advancements post WW2 (Converse, 2012). As advancements in the jet engine evolved, aircraft were flying faster and further. The need for stronger structural parts meant the need for new manufacturing techniques (Bright, 1978). II. Problem The problem is that airframe manufacturing was lagging behind the needs set forth by the evolving jet engine. The industry used hand crafting techniques that according to Bright (1978), “In the all-metal piston-engine era, the aircraft industry called itself the "tin benders" (Production: The Payoff...
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...Bombardier Top Markets Bombardier is a world leader in aerospace and rail manufacturing. Bombardier has become the standard in some aerospace sections, including business aircraft, commercial aircraft, amphibious aircraft, specialised aircraft and aircraft training. Some of Bombardier’s top markets include China and Europe. Bombardier fist entered China in 1954, Bombardier has joint ventures with over 40 different airlines in China including Shandong Airlines, Shanghai Airlines and China Express. Bombardier also has a very strong presence within Europe, with ventures in a number of countries including Belgium, the Czech Republic, Denmark, France, Hungary, Netherlands, Norway, Poland, Portugal, Romania, Russia, Sweden, Switzerland and Germany. German is a huge part of Bombardier, it where the majority of the railway engendering and manufacturing happens. Bombardier is expanding its presence all over the world, including expanding its presence in Asia and entering the African market through South Africa. Bibliography Bombardier. (n.d.). About Us. Retrieved from Bombardier the evolution of mobility: http://bombardier.com/en/corporate/about-us Bombardier. (n.d.). Overview. Retrieved from Bombardier China: http://cn.bombardier.com/about_bombardier_in_country.html Bombardier. (n.d.). Overview. Retrieved from Bombardier Germany: http://de.bombardier.com/en/about_bombardier_in_country.html Bombardier. (n.d.). Overview. Retrieved from Bombardier Sweden: http://se...
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...Case Study: Bombardier Serves Multiple Business Markets Background: “Bombardier is all about trains and planes.” Since 1942, Bombardier has been manufacturing transportation products from snowmobiles to planes; and even ventured into rail transportation industry. Now, it has established its name as one of the industry leaders when it comes to manufacturing of planes and trains. Statement of the Problem: As one of the industry leaders, how can Bombardier sustain its market holding amidst rising competition? Objective of the Problem: To be able to identify a market strategy that will help Bombardier sustain or even increase its market share in the industry. SWOT Analysis Strengths: • Knowledge, Expertise, and Adaptability to Customer Demands Bombardier knows what and how to give what its customers want. It offers the perfect ingredient which is important to any transportation business: fuel efficient with low operating costs. It gives importance to its customers’ specifications. It asks where and when its aircrafts will be used. Bombardiers offers wide array of products and services such as manufacturing commercial and corporate planes. Users of its corporate planes may be part owners when they have 50 or more flight hours. In addition, if customers occasionally need a private plane for specific trips, they may avail of Sky jet charter program. These are just few of the services Bombardier offers. With the upgrading of...
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...* Challenges * Production inefficiencies * Mature market * Needed to find ways to generate revenue other than airplane sales * Economic downturn and contingency plans * Competition from Airbus that was being subsidized by the govt. * Opportunities * Acquisition of Rockwell and merger with McDonnell Douglas. * Lean manufacturing helped Boeing “greatly reduced out-of-sequence work and parts shortages.” * New technology on 737 that was too advanced for customers. 2. What is the e-Enabled Advantage? How did it link to the company’s strategy? * e-Enabled Advantage is an IT service that Boeing can place into aircrafts that will help airlines collect and analyze data surrounding the aircraft’s maintenance, flight operations, and passenger needs. * Designed to “help airlines cut costs, improve dispatch reliability, reduce delays and cancellations, improve passenger service, enhance aviation security, and provide real-time situational awareness…” (Pg. 199). * Service, not a tangible product. (Pg. 199). * Allows the aircraft to be integrated with airline ground systems. * “…it’s a factory that is ‘unplugged’ from the airline while flying…depriving airlines of valuable information and data that could be used to improve efficiency and safety.” (Pg. 201). * Company’s strategy was shifted from short-term management to long-term value planning. (Pg. 201). * Shifted the company...
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...after the initial saturation of the premium market segment, sales are slowing down. However in the subsequent years, new clients and new product configurations increased boosted sales again. The difference comparing the two volumes is pretty considerable (357 of 747 units vs 262 of A380 units). Figure 1 Sales first 11 years comparison Another approach that the industry is taking in consideration for the market success of an aircraft is the sales benchmarked to the first delivery. This different indicator compares the sales performance aligning data of the two airplanes considering as 0 the year of first flight. This info is fundamental because airline companies are often skeptical of placing orders without having seen the first plane in operation. Figure 2 Sales comparison benchmark to first plane delivery In this new view we can notice how differences are more limited. It is noticeable how orders for A380 started way in advance (up to 6 years before the first take off). This phenomenon is due to the suffered genesis of the European aircraft as well as due to the need...
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...Business Environment Analysis Maintenance repair and overhaul is an industry associated with fixing, maintaining and modifying aircrafts and helicopters should they be any defects, scheduled or unscheduled maintenance. It can also be defined as the procedures which main objective is to restore an item to the condition which it can perform its required purpose. The procedures combine technical, managerial and directing of the process. MROs are engaged in providing aircraft, engines and helicopter associated services like maintenance, repair and providing engines, electrical components, instruments and accessories for aircrafts and helicopters while being on par with aviation regulatory agency policies. They also supply spare parts, chemicals, raw material and consumables for aircraft production and manufacturing. MROs also provide and calibrate testing equipment (including pneumatic and hydraulic test benches) which are used for aircrafts and also maintenance tools and aerospace ground support equipment. They also carry out ferry flying (test flights) and ground support operations aiding aircraft taxiing and organizing passengers movement. Maintenance repair and overhaul companies also provide training services and consultancy in areas such as aircraft type rating, quality development , corrosion control and engine mapping.(1) (2) The research conducted on the economical side of this industry reveals that over the past 5 years, MRO industry steadily climbed out of the...
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...DESIGN PROCESS OF AIRCRAFT Introduction; The aircraft design process is the engeneering design process by which aircraft is designed.These depend on many factors such as customer and manufacture design,safety measures,physical and economical constraints,etc. Design constrains; A design starts with the indeed purpose for example : (A)commercial airlines are designed for carrying passengers and cargo.These are long ranged and have greater fuel efficiency. (B) Fighter gets are designed to perform high speed actions and provide close support to ground troops. (c) few aircrafts have specific missions like amphibious airplanes which have a unique desing that allows them to operate both on land and water also. (d) harrier jump jet has vtolanding these have ability to hover over a period of time. Like this we can understand that the purpose is the cause for the design .and the judgment step for a design. Aircraft Regulations: Another important factor that influences the design of the aircraft are the regulations putforward by thnational authorities, Airports also impose limits on the aircraft,for example the maximum sping span allowed...
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...Airlines and will allow perspective passengers to select departure and return locations out of Florida and California. Rockstar airlines will operate aircraft that will capable of transporting a maximum of 20 passengers with a complementary crew of six personnel. The six personnel would consist of a pilot, co-pilot, flight engineer, two flight crew attendants, and a medical officer that would be used to support in-flight emergencies. The flights will have full in-flight facilities and will have the amenity standard equivalent to the first class level afforded by most commercial airlines. Program Assumptions and Limitations There are some additional program assumptions that have been planned to support a new program of this nature. The first assumption made is that an airplane can be manufactured to be used for supersonic passenger transport. Current aviation commercial airlines do not have an aircraft that can perform this function and will require a new aircraft design. With the use of high-technology computer simulation aircraft modeling software, this task can be solved very easily. The built-up of the first Engineering and Manufacturing Development aircraft will be the first major challenge that must be overcame to ensure the aircraft can be built with little or unsurmountable problems. Follow-on manufacturing of the production aircraft required for this program will be less complicated due...
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...moviemaking, Environmental monitoring, oil and gas exploration, and freight transport. Today we have updated the designs and improved the technology so much and will continue to do so. With the growing use of unmanned vehicles it is predicted it could result in more than 34,000 manufacturing jobs and more than 70,000 new jobs in 3 years. “As new jobs are created, additional money is spent at the local level, creating additional demand for local services, which in turn, creates even more jobs (i.e., grocery clerks, barbers, school teachers, home builders, etc.). These indirect and induced jobs are forecast and included in the total jobs created.” Though the economic benefits will not be distributed evenly. The predicted revenues from the top 10 states in terms of job creation and additional revenue as production of unmanned vehicles increase from 2015-2025 is $82 billion. Unmanned vehicles could change and advance the agriculture field of today. Before the use of unmanned vehicles, remote-sensing data had to be collected with satellites, ground instruments, and piloted aircrafts. While unmanned vehicles are less costly then the cost of a manned aircraft, they are also more efficient. Manned aircraft must...
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...Economic advantages of proactive over reactive aircraft maintenance Name Course Institution Instructor Date Economic advantages of proactive over reactive aircraft maintenance The term proactive, in general terms, refers to exhibiting anticipatory or self-initiatory characteristics or behavior. Proactive maintenance in mechanical terms refers to taking steps in order to solve a problem of equipment malfunction before it becomes a bigger issue. The process of proactive maintenance involves taking steps in advance before the occurrence of a future situation, rather than waiting then reacting. On the other hand, reactivity refers to taking action after an avoidable situation culminates into a big problem. Reactivity maintenance approach refers to unscheduled actions taken as a consequence of a systems failure. The reactive approach is basically adopting a “wait and see” attitude to doing things. Aviation is one of the largest industries in the world and directly or indirectly has economic consequences to everyday life. Because of this, it makes more sense to maintain a proactive approach to maintenance of aircrafts as opposed to a reactive maintenance approach. The proactive approach involves predicting potential challenges that might interfere with the operations of mechanical equipment. The industry avoids unscheduled downtimes by adopting a proactive approach. The industry holds operations in most, if not all the countries...
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...THE BRIEF LIFE CYCLE OF THE V22 OSPREY PROGRAM Sherlyne Thomas Program and Acquisition Management, DEFM 540 Professor: David E. Patton The V-22 Osprey is a tilt rotor military aircraft developed by Bell Helicopter and Boeing Aircraft. Build with the abilities to take off and land vertically along with short takeoff and landing capabilities, this sophisticated aircraft was developed for use by all of the Department of Defense armed forces in support of the nation’s national defense. The concept and eventual need of the V22 began during a mission in the 1980s when the military identified a need for an aircraft that would perform certain capabilities. A request for proposal (RFP) was soon sent out for the preliminary designs with the push for contractors to form joint efforts to create this requirement which resulted in Bell Helicopters and Boeing collaborating to present a successful bid for the contract. Boeing manages the empennage, digital avionics, subsystems, fuselage, and fly-by-wire flight-control schemes. Bell Helicopter manages the wing, transmissions, engine installation, and conducting the final product assemblies. Life Cycle of the V22 Under the pre-acquisition period, the first phase of life cycle of an acquisition is the Materiel Solution Analysis phase where the support needs of the military are assessed. The preliminary acquisition strategy of the procurement combined the operational requirements and risk conditions from all the military branches:...
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...Boeing Company is in the manufacturing industry of complete aircraft, aircraft engines, propulsion units and other related equipment or parts; they develop and make prototypes of aircraft and complete aircraft overhaul and rebuilding. Major competitors are United Technologies Corp., Lockheed Martin Corporation, Northrop Grumman Corp., and General Electric Company. The Boeing Co., owns a whopping 34.8% of the market share in this industry, more than double the amount of their largest competitor, United Technologies. Boeing and their competitors have seen a sharp increase in fuel prices and airlines around the globe have a need to renew or expand their current fleets. The overseas exporting market is seeing ongoing recovery, representing the industry’s largest market. This is largely due in part to the American dollar not being as strong as oversees currency, allowing for American made products to be cheaper through exports (imports for buyers). The industry is estimated to grow 2.8% per year up to 2017. With strong domestic and international demand and a decrease in federal funding, Boeing Co., must incorporate technological improvements to drive growth in the next 5 years to maintain their share of the market. With fuel costs on the rise, Boeing will be forced to create airplanes and parts that can be designed to minimize fuel consumption, thus increasing revenue for the company. Airline companies want a product that is more fuel efficient and will utilize any manufacturer...
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...Boeing is considered as the biggest airline manufacturer and the most commercially successful. During the 1990s, Boeing began developing a new plane that would be more efficient therefore their solution was the development of the Boeing 787 Dreamliner that was intended to change its way commercial airline work. However the engineering, financial, and most importantly the ethical challenge faced by the Boeing 787 Dreamliner nearly crippled the company. After two fires on two different planes, one on Nippon air which is the commercial aircraft company belonging to the Japanese Government and the other on American airways which was due to the new lithium ion battery that was not firstly sufficiently tested to determine the safety and secondly,...
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...ABNORMAL EVENTS All aircraft are designed to withstand the normal flight and landing loads expected during a typical flight cycle. These loads will include the normal manoeuvres the aircraft is expected to make. The designer will build in a safety factor to compensate for loads slightly larger than normal. Sometimes extreme circumstances occur which cause stresses outside the normal design limits. If the design limits are exceeded, then damage may occur to the aircraft. If it is known or suspected that the aircraft has be en subjected to excessive loads, then an inspection should be made, to ascertain the nature of any damage that may have occurred. The manufacturer will normally have anticipated the nature of some of these occurrences and detailed special checks for these µAbnormal Occurrences¶. 1.1 T YPES OF ABNORMAL OCCURRENCES The aircraft maintenance manual will normally list the types of abnormal occurrences needing special inspection. The list may vary, depending on the aircraft. The following items are a selection from a typical aircraft: y y y y y y y y y y y Lightning strikes High-intensity radiated fields penetration Heavy or overweight landing Flight through severe turbulence Burst tyre Flap or slat over-speed Flight through volcanic ash Tail strike Mercury spillage Dragged engine or e ngine seizure High-energy stop. 1.2 T YPES OF DAMAGE It is not intended to describe the types of damage applicable to every type of occurrence. It is more important...
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...manager should take after the accident has taken place or safety implementation prior to the accident. The paper overall, is discussed on the basis of incident that took place at Sioux City Gateway airport with United Airline flight 232. The National Transportation Safety Board claimed aircraft maintenance as the main cause of the crash. Therefore this paper briefly analyze the proactive safety management system, proactive hazard identification system that any airline safety manager should implements to avoid accidents and make sure maintenance and inspections are conducted at regular intervals. Finally, it also summarize the duties of airport safety manager and the contingency plan that can be put into action after the plane crashes at the airport, to minimize the casualties and save as many lives as possible. Brief History United airline flight two three two was scheduled from Stapleton Airport (Denver) to O' Hare International airport (Chicago) on July 19th. The flight encountered power failure in its second engine and lost all its flight controls therefore crew members were able to save only ninety six lives. After NTSB investigation, it was found that engine failed because of the manufacturing defect in the fan disk which had caused fatigue and finally cracked due to accumulation of impurities. The fan disk in the second engine could not handle the fatigue and as a result it cracked losing all its hydraulic fluid. National Transportation and Safety Board claimed that the...
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