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Case Study - Machine Controls for portable decontamination & sterilization system
Description:
Electrical Control Panel, Control System Design & Engineering and Machine Controls for a portable room and vehicle sterilization system.
Industry:
* Medical equipment * Biohazard remediation * Healthcare facilities * Fire & Emergency medical services * Law enforcement & corrections * Public transportation * Food processing plants * Hotels * Gym and fitness facilities * Offices * Anthrax remediation
Services Provided by AMPS: * Appropriate automation components selected * Control system design & engineering * Construction of electrical control panels * PLC/HMI programming * Ongoing assistance with product development * Help through the UL and CE certification processes * General assistance with electrical/electronic issues which keeps them from needing an electrical engineer on staff
Volume:
Varies between dozens and hundreds per year | | Customer Requirements: * Design a compact, cost-effective control system to run the entire machine. * All automation control components must be mounted to a metal plate which will be installed in the machine * Must be designed so that the entire machine can be UL listed and CE certified * Control all pumps and motors automatically * Program PLC and HMI to be user-friendly and serve as an intuitive GUI * Utilize data tables for storing detailed room and vehicle treatment information to SD card * Wireless key fob remote control of start, stop and pause functions * Incorporate a reliable sensor for tank level monitoring * Monitor the currents on certain loads to ensure proper operation is taking place * All displays on the touch-screen must be available to the user in multiple languages * Must be able to communicate with a proprietary handheld device that can configure treatments remotely
Solution:
* AMPS designed a compact electrical control system with programmable touch-screen and integrated PLC from Unitronics as the backbone. * We designed the electrical control panel so that everything would fit on a single small plate. * We utilized quick disconnects and plugs wherever possible to make the system easy to install for our customer. * We worked closely with the customer's design team to make sure the GUI was intuitive and easy to use. * AMPS stock all the major components on these panels so that we can build them quickly in groups of 5 or 10 pieces. * We utilized a strings library so that all screens could be displayed in English, Spanish, French and Russian with the touch of a button. The strings library is expandable, too, so that more languages can be added in the future. * Appropriate screens are password protected so that settings and valuable data cannot be tampered with | | Key Products Used: * V290 and V570 from Unitronics * Analog current sensor from Veris Industries * Compact motor contactors and power supplies from Lovato Electric * Circuit breakers from Altech

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