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National Cranberry Cooperative Analysis

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Case Analysis of National Cranberry Cooperative
Team1. Report

I. Summary

<Process Flow Chart>

<Operations> 1) Receiving and Testing
☞ RECEIVING * 243 trucks deliver 75 barrels(=7500 pounds) per truck on average * 75*243 = 18225 barrels (1822500 pounds) * Last truck arrived (1140min) – First truck arrived (411min) = 729min (=1140 - 411) → 729min/60 = 12.15hrs (Total receiving time)
∴ For 12.15hours, 243 trucks delivered 18225 barrels. NCC receives 1500barrels/hr. - Delivering 75 barrels per truck - Capacity at each Dumper = 75 (barrel/truck) * 6 (trucks/hr) = 450 barrels/hr : Total capacity of 5 dumpers = 450 (barrel/hr) * 5 (dupms) = 2250 barrels/hr 2) Dumping and Temporary Holding
☞ Dumping * After berries moving 5 Kiwanee Dumpers, they are dumped into one of five conveyers. ☞Temporary Holding * Berries are stored at one of 27 Temporary Holding Bines at 2nd step operation. Bin 1~24 : 250 barrels / Bin 25~27 : 400 barrels * Trucks require 5~10 minutes to empty the berries and leave, but when Bins are full, trucks should wait for 3hrs max.
☞Bins are emptied by dumping berries on conveyers at 1st step operation. * Bin 1~16 : 16 * 250 = 4000 barrels (Dry) * Bin 17~24 : 8 * 250 = 2000 barrels (wet / dry) * Bin 25~27 : 3 * 400 = 1200 barrels (wet)
∴ Total berries : 7200 barrels (=4000+2000+1200)
Wet berries : min.1200 barrels ~ Max.3200 barrels
Dry berries : min 4000 barrels ~ Max.6000 barrels

3) Destoning, Dechaffing, and Drying
☞ Destoning and Dechaffing * Bin 1~16 : Dry Berries only * Bin 17~24 : Dry and Wet Berries * Bin 25~27 : Wet Berries only
( Carried to 3 Dechaffing Units which process berries 1500 barrels/hr) ☞After going through 3 Destoning Units(processed 4500 barrels/hr in 3 units),

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