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Picard

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Submitted By hossainmizan
Words 1899
Pages 8
Report
On
“SLG Unit -3”
Duration: 13th may to 16th may 2013

GROUP MEMBERS:
Name: MD Mahamudul Hasan ID: 122 MD Mahamudul Hasan Morshed ID: 165

Submission Date:
25th may 2013

S/N Topics Date Time Page
1 Splitting 13-May-2013 08:00am-10:00am 2
2 Skiving 13-May-2013 10:00am-01:00pm 2
3 Net Cutting 13-May-2013 02:00pm-4:00pm 4
4 Button attaching 13-May-2013 4:00pm-05:00pm 4
5 Inspection & Sorting 14-May-2013 08:00am-10:00am 5
6 Edge Colour 14-May-2013 10:00am-01:00pm 5
7 Marking 14-May-2013 02:00pm-5:00pm 6
8 Embossing 7
9 Table
Dock Table
Assembly Table
Finishing Table
Inspection Table 15-May-2013
08:00am-09:00am
09:00am-03:00pm
03:00pm-04:00pm
04:00pm-05:00pm 8
10 Sewing 16-May-2013 08:00am-01:00pm 12
11 Packing 16-May-2013 02:00pm-05:00pm 13
12 Manpower:
Product Quality:
Problems:
Suggestion: 13
Table of Content

Main Sections of SLG UNIT-3

1. Splitting
No of machine: 1
Function:
Separation of component Through its length.
Process control (Work To be done before Splitting):
• Check the band knife, if it is in proper position.
• Ensure that the band knife is sharp enough and the width of the knife is above 15mm
• Choose the right top bar or guide roller to set the require thickness
• Choose the right speed of feeding.
• Check the grinding, it should not be in contact with knife while starting the machine
• Perform with waste materials
Acceptance Criteria
• The split materials should have required thickness
• No under or over splitting.
Safety Measures
• Switch off the machine when not in use
• Avoid loose dresses
• Do not meddle with electric points/ connections.
• Gloves
• Musk
• Apron

2. Skiving
No of machine: 9

Function:
• To reduce the substance at the edge, middle or any special area.
• To improve the appearance of the finished product.
• To make folding operation easy .
• To avoid fraying at the edge
• To help better adhesion

Types of skiving

1. Edge/ Feather ( Normal) Skiving
2. Bevel/Taper (Dhalu) Skiving
3. Dart/parallel (Folding) Skiving
4. Groove (Special) Skiving

Skiving for different types of construction
• Normal skiving -1cm
• Joint skiving – 0.7cm
• Inside skiving – 1cm
• Dice skiving – 0.8cm
• Back part folding skiving – 0.7cm
• Folding skiving – 0.6cm
• Two needle skiving – 0.7cm
• Middle part skiving – 1.2cm

Process control (Work To be done before Skiving):
• Ensure that the bell knife width is minimum 15mm.
• Ensure that bell knife is in proper position.
• Check that bell knife is sharp enough.
• Set the skiving width.
• Set pressure foot guide for the required thickness.
Acceptance Criteria
• The material skived should have uniform required thickness.
• No under or over skiving
• No component out of original cut shape
Safety Measures
• Gloves
• Musk
• Avoid loose dresses
• Keep working place non-slippery
• Keep off hand from bell knife
• Don’t try to remove scrap while the machine is running

3. Net cutting

No of machine: 1

Function:
• To remove trimming allowance
• Cut the component in exact size
Process control (Work To be done before cutting):
• Set pressure of the machine
• Select right deice for the component
• Place the deice over the component
Acceptance Criteria
• Deice should be place middle of the component
• There should not be joint any place
• Deice should be sharp enough

Safety Measures
• Gaggles
• Musk
• High pressure, so avoid insert fingers into the machine.

4. Button Attaching No. of Machine: 2

Function:
• Temporary attached of two component by Snap fastening button .

Parts of the Fastening button Upper part 1.Cap 2.Socket Lower Part 1. Eyelet 2 . Stud

Process control (Work To be done before Button attaching):
• Ensure that upper and lower guide in proper position
• Ensure that right guide is attached to the machine hade
• Ensure that pressure handle are moving freely
• Ensure marking on the component are in proper position.

Procedure of button Attaching Upper part:
• Fix cap on the head of the machine.
• Fix Socket on the bottom of the machine.
• Put the component over the socket in proper position.
• Apply pressure to join cap and socket. Lower part :
• Change the guide for lower part
• Fix Eyelet on the head of the machine.
• Fix Stud on the bottom of the machine.
• Put the component over the Stud in proper position and right side
• Apply pressure to join Eyelet and Stud.

Acceptance Criteria
• Parts of the button should be matched.
• Button Should be attached on the right side and right place of the component.
• Less or excess pressure should not be applied.

Safety Measures
• Gaggles.
• Avoid insert fingers into the machine during pressure.

5. Inspection & Sorting

Function:

• To check defect of the component.
• To check unexpected marking of component.

Acceptance Criteria

6. Edge Colour

Function:
• To hide the raw edge
• To hide small surface defect

Process control (Work To be done before edge colouring ):
• Mix different colour to produce matching colour.
• Before going actual process test a waste sample.

Acceptance Criteria
• Colour should be matched
• Colour should not be very thin or thick
• Apply one time for inside colouring and 3 times for outside edge colouring.
Safety Measures
• Apron
• Gloves
• Gaggles

7. Marking
No of machine :1
Function:
• Strongly fix lining with component
• Decoration of component
• Provide strength on folding

Process control (Work To be done before Marking):
• Ensure that component are properly folded
• Ensure that temperature of marking plate should be 100⁰C
• Set proper pressure of marking plate
• Set the guide measurement

Procedure of Marking
• Put the component under the marking plate
• Ensure component are in proper position by seeing guide
• Press the paddle marking plate come down to create impression on the component
• Release the paddle

Acceptance Criteria
• Marking plate should not be over heated that can be melt or burn the component.
• Pressure should be optimum otherwise component gets cuts or proper marking not done
• Marking time should not be excess
• Two or three time pressure to create good impression

Safety Measures
• Gaggles.
• Gloves
• Avoid touching parts of the machine
• High temperature and pressure avoid insert fingers into the machine.

8. Embossing
No. of Machine: 2
Function:
Create logo or text on the component by applying heat and pressure

Process control (Work To be done before Embossing):
• Ensure that temperature of embossing plate are optimum
• Ensure embossing deice in proper position
• Fix the proper lower guide on the machine bed

Procedure of embossing
• Put the component over the guide
• Press the handle to create pressure for deice on the component
• After few second release handle

Acceptance Criteria
• Temperature of deice should optimum
• Pressure should be definite
• Embossing should be right side and right place of the component

Safety Measures
• Gloves
• Avoid touching parts of the machine
• High temperature and pressure avoid insert fingers into the machine.

9. Table Tables classified by working type
i. Dock Table
Function:
• Sorting different component of a products.
• Select production procedure of the products
• Send the component to different table with its working type

Acceptance Criteria
• Procedure should be select carefully
• Hand over material to supervisor

ii. Assembly Table
Works done in Assembling Table
A. Pasting & Both side tape attaching
Function:
 Attach lining
 Folding
 Setting
 Zipper setting
Tools & Machine
 Adhesive container
 Brush

Process control (Work To be done before Pasting):
 Clean the component from dirt, oil and grease
 Mark the component for pasting & tape attaching
 Check adhesive for proper pasting
 Clean pasting brush

Acceptance Criteria
 Should not be excessive pasting
 Tape should be fix by marking
 No flow of adhesive
 Do not apply adhesive out of marking
 Proper drying time for better adhesion
 Pasting both component for better adhesion Safety
 Gloves
 Musk
 Gaggles
 Keep adhesive on container and it should be locked

B. Attaching & Reinforcing
Function
 Increase strength of products
 Provide functional appeal of products ex: c.c pocket
Process control (Work To be done before Lining Attaching & Reinforcing ):
 Ensure proper marking
 Ensure proper pasting
 Upper part of tape should be removed
Acceptance Criteria
 Attached lining or reinforcement in proper position
 Lining or reinforcement should not make crease
Safety
 Gloves

C. Folding
Function
 Imparts neatness to the article
 Gives greater durability
 Enhance the aesthetic value of the products

Types of folding
i. Straight folding ii. Zigzag folding iii. Concave folding iv. Convex folding
Tools & Machine
 Folding machine
 Folding bone
 Hammer
Procedure
 Attached reinforcement tape to the component if necessary
 Fold the leather and fix over the adhesive or tape
 Hammer the component over the folded area
Acceptance Criteria
 Folded edge should be smooth
 Folding allowance should be even
 No wrinkle on the folded area
Safety
 No smoking on the job place
 Avoid hitting fingers with the hammer

D. Setting
Function
 Attached different parts or component of a products

Process control (Work To be done before Setting ):
 Match the parts
 Grain matching
 Check folding and stitching
Acceptance Criteria
 Parts should be right place of the component
 Setting should exact as sample
 Setting should be even
Safety
 Gaggles

iii. Finishing Table
Function
• Remove adhesive from visible portion.
• Thread cutting & burning.
• Hot marking .
• Colour the visible cut edge & small defected portion
• Cut trimming allowance
• Cut excess materials

Acceptance Criteria
• There should not be any unexpected marking
• All pasting should be carefully removed there should not be any impression.
• Cut should be even
• Cut should not be so deep that defects products
• Cut should not be so thin that uneven edge

Safety
 Gloves
 Gaggles

iv. Inspection Table

Function
• Check the products for defects
• Check component measurement
Acceptance Criteria
• All component of the products should be check carefully there should not be any defects
• Check the all measure of every component
• Search for unexpected stain or mark
Safety
• Gloves

10. Sewing
No of machine: 19

Flat-bed sewing machine: 10 Cylinder-bed sewing machine: 9
Function:
• Joining of different parts of a products
• Reinforcing attaching
• Decorating
Process control (Work To be done before Sewing):
• Choose right thread colour and number
• Choose right needle number
• Set guide
• Properly fill bobbin with thread’
• Set the thread tension
• Set the stitch length

Procedure of Sewing
• Place the component to be stitched in proper position
• Press the paddle to start stitching
• Release the paddle to stop stitching
• Cut the thread
Acceptance Criteria
• Right colour thread should be used
• Stitched should be perfect and same as sample
• No skipped stitched
• No pressure foot impression

Safety Measures
• Gaggles

11. Packing:

Purpose:
• Input or tag necessary label
• Packing the products.

Manpower: Production Manager:1 Floor in-charge:1 Supervisor: 7 Assistance supervisor: 5 Worker: 240±10

Product Quality: All the component attaching & setting are very carefully & self quality control is maintained by workers. Every component checked by next operation & inspection table, so product quality reached very high

Problems:
1. Excess sewing machine.
Most of the time some of sewing machine and operators have no work to done because others machine can do that easily. There is sewing machine beside of every table to sewing that table operation but some table have no sewing operation to done.

2. Noise.
Workers have a tendency to gossiping, so this excess talking produces noise on the floor
3. Slow productivity
Lack of proper supervision worker start gossiping and idle their work intentionally.

Suggestion:
1. Sort out working type of every table & sewing operation involve during manufacturing the product.
2. Worker should not speck unusual talk.
3. Supervisor should flow every worker activity carefully & should keep them under strong supervision.

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Mind/Body Problem

...From your reading of Hasker, and using the categories he uses, what view of the mind/body problem do you think is exhibited by Picard? By Maddox? Support your answer. Upon completion of the readings, and having watched the episode “The Measure of a Man” from Star Trek: New Generations I have come to the conclusion that Picard has a very materialistic view of the mind/body problem stating that “Man is a wholly material being” (Hasker, 69). Meanwhile Maddox holds a very dualistic view of the problem, in which he believes “physical properties…are properties of the body, while mental properties are properties of the mind” (Hasker, 65). Picard sees Data, his android officer, as being able to make the same kinds of decision and having the same kinds of feelings any other human being is able to have. This leads me to believe that Picard’s view is that the mind is not separate from the body, thus he has a very materialistic view of the mind/body problem. While Maddox on the other hand believes a very different way. This of course causes much tension between the two. Maddox apparently believes that there is a mind and a body completely separate, and for a Being to be human and sentient it must be able to be intelligent, self-aware, and conscious. He believes that Data does indeed have a brain, but cannot possibly have a mind, since the mind is separate from the brain. Maddox’s main claim is that Data, like a computer, has no feelings, basically has no soul or mind with which he could...

Words: 448 - Pages: 2