2800XPB UCS Electrical Maintenance and Repair Manual
NOTICE
If this is the first time using Drive Windows on this Laptop PC, proceed with the Drive Windows Preferences Setup in Table 1. If Drive Windows has already been used on this Laptop PC, proceed to the Drive Backup Package procedure in Table 2.
Check Box Procedure Step 1: Place an Electro-Static Discharge (ESD) protection wrist strap on your wrist. Step 2: Double click the Drive Windows 2.1 icon on the Laptop PC Desktop. Refer top Figure 1. Comments
Figure 1: Drive Windows 2.1 Desktop Icon Step 3: The Select OPC Server window will appear. Verify that ABB.SMP is highlighted and click on the OK button. Refer to Figure 2.
Figure 2: Select OPC Server Window Step 4: Using the Drive Windows menu bar, click on Desktop, Preferences. Refer to Figure 3. Table 1: Drive Windows Preferences
2800XPB UCS Electrical Maintenance and Repair Manual
Check Box
Procedure
Comments
Figure 3: Opening Desktop Preferences Step 5: The Desktop Preferences window will open. Refer to Figure 4. Verify that From Device is selected and click on the OK button.
Figure 4: Desktop Preferences Window Step 6: Using the Drive Windows menu bar, click on File, Graph, Preferences. Refer to Figure 5. Table 1: Drive Windows Preferences
2800XPB UCS Electrical Maintenance and Repair Manual
Check Box
Procedure
Comments
Figure 5: Opening Graph Preferences Step 7: The Graph Preferences Widow will open. Refer to Figure 6. Verify the following settings.
• Connection Method is set to Linear. • Cursor Values is set to Unscaled. • Scaling Method is set to Values @ 100 and 0.
Figure 6: Graph Preferences Window Step 8: Click on the OK button. This completes the Drive Windows Preferences setup. Table 1: Drive Windows Preferences
2800XPB UCS Electrical Maintenance and Repair Manual
Check Box
Procedure Step 1: Place an Electro-Static Discharge (ESD) protection wrist strap on your wrist. Step 2: Verify that the AC80 has been turned off. Step 3: Power up the Drives and wait for them to complete their power up sequence. Step 4: Connect the Laptop PC to Channel 3 of the SDCS-AMCDC Board, refer to Figure 7, on the individual drive being backed-up.
Comments
TxD RxD TxD RxD TxD RxD
CH 0
D400
X10
5V o.k.
CH 2
CH 3
D200
D105 conductive support
Prg. running Fault
ES03552a01
Figure 7: SDCS-AMC-DC Board
NOTICE
Verify that the Drives have completed their power up sequence.
Step 5: Double click the Drive Windows 2.1 icon on the Laptop PC Desktop. Refer top Figure 8.
2800XPB UCS Electrical Maintenance and Repair Manual
Check Box
Procedure Step 6: The Select OPC Server window will appear. Verify that ABB.SMP is highlighted and click on the OK button. Refer to Figure 9.
Comments
Figure 9: Select OPC Server Window Step 7: Verify that the DCS600 appears in the Active Network. Refer to Figure.
NOTICE
If the drive does not appear in the Active Network, swap the fiber connector leads on the converter connected to the Laptop PC. Close Drive Windows and repeat Step 5 through Step 7.
Table 2: Drive Backup Package
2800XPB UCS Electrical Maintenance and Repair Manual
Check Box
Procedure Step 8: In the Active Network, double click on the DCS600 Drive. Step 9: Scroll down the directories of the DCS600 Drive and double click on Parameters. Refer to Figure.
2800XPB UCS Electrical Maintenance and Repair Manual
Check Box
Procedure Step 10: Open parameter file, 04: Information. Verify that parameter 04:11 CONV SW VERSION value is appropriate. Refer to Figure.
Comments
NOTICE
As of the date of this procedure, the current version for 04:11 CONV SW VERSION is 15209. As updates are made to the software, version numbers will change.
Table 2: Drive Backup Package
2800XPB UCS Electrical Maintenance and Repair Manual
Check Box
Procedure Step 12: Scroll down to parameter 70.15 CH3 NODE ADDR. Refer to Figure.
Comments
Step 13: Double click on parameter 70.15 CH3 NODE ADDR and change the node address, refer to Table 3, to the proper drive being backed up. Click on the OK button. Refer to Figure.
Step 14: Turn off power to the drive and close Drive Windows. Step 15: Power up the Drives and wait for them to complete their power up sequence. Table 2: Drive Backup Package
2800XPB UCS Electrical Maintenance and Repair Manual
Check Box
Procedure
Comments
NOTICE
Verify that the Drives have completed their power up sequence.
Step 16: Double click the Drive Windows 2.1 icon on the Laptop PC Desktop. Refer top Figure 10.
Figure 10: Drive Windows 2.1 Desktop Icon Step 17: The Select OPC Server window will appear. Verify that ABB.SMP is highlighted and click on the OK button. Refer to Figure 11.
2800XPB UCS Electrical Maintenance and Repair Manual
Check Box
Procedure Step 18: In the Active Network, verify that the Drive node address changes to the value entered as the node address in Step 13. Refer to Figure.Figure 12
Comments
Figure 12: Active Network
NOTICE
The node address on the active drive is the value located in the second set of brackets.
Step 19: Using Drive Windows menu, select File, System Software, Open. Refer to Figure.Figure 13
Figure 13: System Software drop down menu Table 2: Drive Backup Package
2800XPB UCS Electrical Maintenance and Repair Manual
Check Box
Procedure Step 20: From the Open window that appears, browse to the appropriate folder and select the file for the drive being backed up. Refer to Figure. Click on Open.Figure 14
Comments
Figure 14: Drive Back up packages.
NOTICE
The selected file should correspond to the proper node address.
Table 2: Drive Backup Package
2800XPB UCS Electrical Maintenance and Repair Manual
Check Box
Procedure Step 21: Using Drive Windows menu, select File, System Software, Restore. Refer to Figure.Figure 15
Comments
Figure 15: Drive Windows menu
NOTICE
If file was not opened properly in Step 20, the Restore selection will be greyed out.
Step 22: The Select Drive window opens. Refer to Figure. Click on Restore.Figure 16
2800XPB UCS Electrical Maintenance and Repair Manual
Check Box
Procedure Step 23: The Restore Drive window opens. Refer to Figure. Click on OK.Figure 17
Comments
Figure 17: Restore Drive Window Step 24: An “Are you sure...” window will appear. Refer to Figure. Click on Yes.Figure 18
Figure 18: Are you sure. Step 25: Monitor the restore progress. The entire process should take between 3-5 minutes. Step 26: When the restore is complete, verify that the name of the drive, in the Active Network, changes to the appropriate drive name. Step 27: Close Drive Windows. Step 28: Disconnect the Laptop PC from Channel 3 of the SDCSAMC-DC Board and reconnect the system plug to the drive. Step 29: Repeat Step 4 through Step 28 for the next drive until all drives in the Control Cabinet have been backed up. When completed with all drives, proceed to Step 30. Step 30: Connect the Laptop PC to the Maintenance Port in the Control Cabinet. Table 2: Drive Backup Package
2800XPB UCS Electrical Maintenance and Repair Manual
Check Box
Procedure Step 31: Double click the Drive Windows 2.1 icon on the Laptop PC Desktop. Refer top Figure 19.
Comments
Figure 19: Drive Windows 2.1 Desktop Icon Step 32: The Select OPC Server window will appear. Verify that ABB.SMP is highlighted and click on the OK button. Refer to Figure 20.
2800XPB UCS Electrical Maintenance and Repair Manual
Check Box
Procedure Step 33: Verify that all seven drives appear in the Active Network. Refer to Figure. Record the list of drives and their node numbers.Figure 21
Figure 21: Active Network Step 34: Double click each individual drive and record the values for the listed parameters, using Table 4. Step 35: Close Drive Windows. Step 36: Disconnect the Laptop PC from the Maintenance Port. Step 37: Shutdown the drives.
NOTICE
If Alarm A129 occurs, clear this condition by Flashing the SDCS-CON-2 Converter Type, which can be accomplished with procedure D1 of the Appendix
Table 2: Drive Backup Package
2800XPB UCS Electrical Maintenance and Repair Manual
Printed Name of Technician completing this procedure:____________________________ Signature of Technician completing this procedure:_______________________________ Date this procedure was completed:________________ Signature of person verifying this procedure:____________________________________
Motion Node Number
2800XPB UCS Electrical Maintenance and Repair Manual
Parameter Hoist #1 04.02 DC VERSION 04.03 APPLIC NAME 04.11 CONV SW VERSION 70.01 CH0 NODE ADDR 70.15 CH3 NODE ADDR Hoist #2 04.02 DC VERSION 04.03 APPLIC NAME 04.11 CONV SW VERSION 70.01 CH0 NODE ADDR 70.15 CH3 NODE ADDR
Recorded Value
Crowd/Propel Armature 04.02 DC VERSION 04.03 APPLIC NAME 04.11 CONV SW VERSION 70.01 CH0 NODE ADDR 70.15 CH3 NODE ADDR Swing Armature 04.02 DC VERSION 04.03 APPLIC NAME 04.11 CONV SW VERSION 70.01 CH0 NODE ADDR 70.15 CH3 NODE ADDR Swing Field 04.02 DC VERSION 04.03 APPLIC NAME 04.11 CONV SW VERSION 70.01 CH0 NODE ADDR 70.15 CH3 NODE ADDR Hoist Field 04.02 DC VERSION Table 4: Drive Quality Control Verification
2800XPB UCS Electrical Maintenance and Repair Manual
Parameter 04.03 APPLIC NAME 04.11 CONV SW VERSION 70.01 CH0 NODE ADDR 70.15 CH3 NODE ADDR
Recorded Value
Crowd/Propel Field 04.02 DC VERSION 04.03 APPLIC NAME 04.11 CONV SW VERSION 70.01 CH0 NODE ADDR 70.15 CH3 NODE ADDR Table 4: Drive Quality Control Verification
2800XPB UCS Electrical Maintenance and Repair Manual
D.1 Flashing the SDCS-CON-2 Converter Type
Step 1: Step 2: Step 3:
Attach personal ESD protection equipment (wrist strap) to self and control cabinet or drive. Switch off the power to the auxiliary power supply SDCS-POW-1 Board. Move the S2 jumper on the SDCS-CON -2 Board to position 1-2. Refer to Figure D-1.
Switch on power to the SDCS-CON-2 Board by reapplying power to the Auxiliary Power Supply SDCSPOW-1 Board. Use either the Drives Window program or Common Display Panel, CDP-312, to check the following parameters in Group 42. Refer to Figure D-2. These parameters will be flashed to SDCS-CON-2 Board. If the drive has just had it’s parameters restored, the appropriate values will have already been set and are ready for flashing. Check for confirmation.
Motor Armature Drive 42.7 42.8 42.9 42.10 42.11 S CONV NOM CURR S CONV NOM VOLT S MAX BRIDGE TEMP S CONVERTER TYPE S QUADRANT TYPE 1800.00 600.00 80.00 C4 4 QUADRANT 42.7 42.8 42.9 42.10 42.11 Motor Field Drive S CONV NOM CURR S CONV NOM VOLT S MAX BRIDGE TEMP S CONVERTER TYPE S QUADRANT TYPE 0.00 0.00 0.00 NONE NONE
ES1188_01
Step 5:
Figure D-2: Group 42 Parameters Step 6:
Use either the Drives Window program or Common Display Panel, CDP-312, to flash the memory by setting parameter 15.02 to 22. if using the Drives Window program, check the download immediately box to flash to the board. Parameter 15.02 will change back to 0 when flash is completed. Switch off the power to the Auxiliary Power Supply SDCS-POW-1 bOARD. Move the S2 jumper on the SDCS-CON -2 board back to position 3-4. Switch on the power to the Auxiliary Power Supply SDCS-POW-1 Board.
