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Solar Power Pump

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Submitted By Sharveensn92
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Summary
A solar powered pump is a pump running on electricity generated by photo voltaic. Unlike a normal pump, solar power pump being powered by the renewable electricity generated from the sun. Basically, a solar power pump consists of 4 parts which is the actual fluid pump, the controller, the engine which usually powered by electric motor and the energy source being powered by the sun. Dr. Mohd. Azree named this project as solar power pump and being assigned to all group leader of the class. The main objective of this project is to select a solar power pump by identifying whether the existing of pump is really ideal or need to be replaced. Actually, there is already had existing solar power pump build at BH building and in order to achieve our main objective, early research need to be done about the existing solar power pump which lead by Mr.Halil. Besides that, details calculation will be done in order to approve the existing pump suitable or not. Discussion about the project will also be done and some recommendation will be list out if the existing pump is not suitable. Lastly, I hope that this project will achieve the target and will bring benefit to the future research in solar power pump area.

Abstract
This project serves the purpose of being a validation to the existing solar powered water pumping system installed in Universiti Tenaga Nasional (UNITEN). The solar powered pump is an effort of UNITEN’s collaboration with an agency that are investing in providing the solar powered water pumping system in rural areas in eastern Malaysia namely Sabah and Sarawak where electricity availability is very scarce. In practice, the pump will be used to suck water into a storage tank from a nearby water source. The pump in turn will be powered by a solar panel which captures the solar energy from the sun. The water pumping system will be built by materials that are sustainable enough to allow the system to function properly with the least amount of maintenance.
Hazim and Shankar

Objective 1. To select a solar power pump by using characteristics of selecting pump. 2. To validate the existing solar powered pump system that is installed at BH building, UNITEN.

System Specifications
1) Solar Panel Type: Polycrystalline Power: 240V Voltage: 12V
2) Charge Controller Max. Module (Solar Panel) Current: 20A Max. Load Current: 20A System Voltage: 12V
3) Battery Type: Deep Cycle Lead Acid Battery Capacity: 40 Ah Voltage:12 V
4) Water Pump Power: 50W Flow Output: 13.2 LPM (3.5GPM) Head: 3m (10ft) in - line pump to increase height
5) Water Tank Type: Polycarbonate Capacity: 100Gallon
6) Piping and Fittings Type: PVC Diameter: ½ in

Photo of the system

Figure 1: Piping and Fittings
Type:PVC
Diameter: ½ in

Figure 2: Water Pump
Flow Output: 13.2LPM (3.5GPM)
Head 3m (10ft) in-line pump to increase height

Figure 3: Full view of the system

Figure 4: Regulator

Too Shaw Siong and Komagen

Figure 5: Water Tank
Type: Polycarbonate
Capacity: 100 gallon

Figure 6: The piping of the water tank.

Circuit Diagram

Sketch Of the Charge Control (Circuit Diagram)

Figure 7: Charge Control Circuit Diagram

Mechanical Diagram
Sketch Of the Pipe Flow (Mechanical Diagram)

Figure 8: Pipe Flow from Pump to Water Tank with Dimension

Calculations

Selection of Centrifugal Pump 1. Know the flow rate, Q (m3/s). 2. Determine the static head. 3. Determine the friction head. 4. Total Head, H=Static Head + Friction Head. 5. Select pump based on flow rate, Q and total head, H.

Formulas
V=1272.23*Q(Ls)D2(mm)
Re=1000*V(ms)*D(mm)Ʋ(cst) fturbulence=0.25log10ε(mm)3.7D(mm)+5.74Re0.92 hminor=KV2(ms)22g(ms2) hmajor=fLV2(ms)2D2g(ms2) Friction Head=hmajor+hminor
Total Head,H=Static Head+Friction Head

Data obtained 1. Piping and fittings are made of PVC, therefore it is concluded that the roughness, ε (mm) is equal to 0.0015mm. In addition to, the diameter of pipes is constant which is ½ inch or 12.7mm.

2. From the instalment, there are 5 elbows, 2 square-edged inlet, and 1 fully open gate valve. For each fitting the values of K are different, which are 0.3, 0.5, and 0.15.

3. The static head is the height from water level in pump to the water level in the tank, which equal to 2.3m.

4. From current pump used, it was stated that its flow output is 13.2LPM (3.5GPM).After conversion to unit of L/s, the flow rate, Q was determined to be 0.22 L/s.

Calculations
1.0 Velocity
V=1272.23*Q(Ls)D2(mm)

V=1272.23*0.22(Ls)12.72(mm)=1.735 ms

2.0 Reynolds Number
Re=1000*V(ms)*D(mm)Ʋ(cst)

Re=1000*1.735(ms)*12.7(mm)1.13(cst)=19500

3.0 Turbulence Friction Factor fturbulence=0.25log10ε(mm)3.7D(mm)+5.74Re0.92 fturbulence=0.25log100.0015(mm)3.7(12.7)(mm)+5.74Re0.92=0.02627

4.0 Minor loss hminor=KV2(ms)22g(ms2) hminor for 5 elbows,2 square-edged inlet, 1 fully open gate valve=5*0.3*1.7352ms22*9.81ms2+2*0.5*1.7352ms22*9.81ms2+1*0.15*1.7352ms22*9.81ms2=0.3299m

5.0 Major loss hmajor=fLV2(ms)2D2g(ms2) hmajor for 3m length=0.02627*3*1.7352(ms)212.7*2*9.81(ms2)=9.521*10-4 m

6.0 Friction Head
Friction Head=hmajor+hminor
Friction Head=9.521*10-4+0.3299=0.3309 m

Ahmed, Amir Firdaus and Tan Kien Kean

7.0 Total Head
Total Head,H=Static Head+Friction Head
Total Head,H=2.3+0.3309 =2.6309 m

Solar Power Calculation
Solar panel is use to generate and supply electricity in commercial and residential applications.As for this project, the solar panel is use to generate electricity that would be supply to the water pump.It is basically to save electricity usage and to generate electric using the solar power.The solar panel is situated at a high position which is about 10 ft from the ground whereby it can be exposed to the sun easily. We manage to obtain the values regarding the solar panel and all calculation has been done to analyze the solar panel system.
The solar panel has its peak power which is 240W.The solar panel works effectively for 2.5 hours which is from 11.30am to 2pm.This is the time where it will have high or maximum exposure to the sunlight. The calculation is done based on the effective hours so that we can obtain the maximum amount of energy produced.
The peak power of solar panel = 240W
Effective hours exposed to sunshine =2.5 hours (from 11.30pm-2pm)
Energy supply from solar panel =240W x 2.5 hours x 0.85 =510wh

The energy supplied will be stored in the battery storage. The battery storage will have its own capacity which is 40Ah.The voltage amount of the battery is 12V.Thus, we can find the energy amount stored in terms of Wh.
The battery capacity = 40Ah x 12V =480wh

With the amount of the battery capacity, we cannot directly transfer the energy because the voltage from the solar panel is high.Thus, there is a charge controller or regulator which will regulate the voltage entering the battery.Thus the voltage supply to the battery will be in the exact amount approximately 12V.The amount of voltage entering from the solar panel to the charge controller is in the range of 18-20V.The charge controller will regulate the voltage and reduce it to 13.5V.There will be a potential difference which makes the voltage flow to the battery charger easily.
Solar panel 240W
Charger Controller/Regulator
Battery Storage 40Ah/12V

Pump 50W

18V – 20V

13.5V
12V
13.5V

Chart 1: The flow of voltage in the system

Duration of pump working =Battery CapacityPump Power = 480wh50w = 9.6 hours (approximately 10 hours)
Haritheran
Thus, the pump is able to work for 10 hours for the effective hours exposed to the sunshine.The pump must able to pump the water to the tank that is situated 10ft from the ground.The tank can fill up around 100gallons of water.There is also a pressure controller in the pump whereby it will stop pumping water if it exceeds 100 gallons of water.The flow rate of the water to the tank is about 3.5gallons/min.With this, we can calculate the time taken to fill up 100 gallons of water.
Flow rate = 3.5gallons/min
Total gallons =100 gallons
Time taken to fill up the tank =1003.5 = 28.57 mins (approximately 30 mins)

Discussion and Recommendation
The aim of this project is to investigate whether the current specifications are efficient and suitable for the centrifugal pump system. Therefore, we are required to perform some reading and calculation to ensure the system is adequate and can be maintained for the long run. In terms of calculation; there are five steps to select a centrifugal pump. Firstly, the value of flow rate, Q has to be determined. Secondly, determine the static head. Next, determine the friction head. Total head can be calculated by adding static head and friction head. Lastly, select pump needed based on flow rate Q and total head, H.
It was learnt from the specifications that the pump provides 0.22L/s. Based on the measurement done on the system, the static head was found to be 2.3m. Therefore, first calculation was done on losses for Hminor and Hmajor. From the total of five elbows, two square-edged inlet and one fully open gate valve for Hminor a value of 0.3299m was determined. However, for Hmajor, the determined value was 9.521*10-4 m. Next, a friction head was gained from the addition of Hminor and Hmajor which is 0.3309m. Finally, the total head was calculated and a value of 2.6309m was achieved. From the pump specification it is found that the maximum allowable head is 3m(10ft), hence the chosen centrifugal pump is deemed to be suitable for the system.
Solar panel is used to generate and supply electricity in commercial and residential applications. As for this project, the solar panel is used to generate electricity that will operate the water pump. It is basically to save electricity usage and to generate electric using the solar power. The solar panel is situated at a height of approximately 10 ft from the ground whereby it can be exposed to the sunlight. We managed to obtain the values regarding the solar panel and all calculation has been done to analyze the solar panel system. Therefore, the time taken to fill up the tank is approximately 30 minutes with a flow rate of 0.22 L/s. This time taken is based on pure calculations. However, in the real scenario, the time taken is approximately 45 minutes due to resistance in the system.
Fatin Norain, Nurul Najiah, Rajasengaran and Suganesan
In terms of solar powered system, the system is designed in order to operate with total green energy and to be able to function in rural areas where there will be no direct electrical supply. The solar energy is the best option here since our country has minimum of 2 hours effective solar power exposure in which we will face almost no obstacles in acquiring this energy, secondly it has no negative impact on the environment as a whole and finally it reduces the utility bills which means it operates with very low cost except for its maintenances.
To obtain maximum sunlight power for solar panel, the calculation was done during the peak hours which are from 11.30am to 2pm. It was learnt that the solar panel works most effectively during this hours and has an ultimate power of 240W during this time. Therefore, during the peak hours, the solar panel has an output of 510wh that is being constantly supplied to the battery. While the battery has its own capacity which is 40Ah, the product of its current capacity and voltage which is 12V shows that the battery needs 480kWh of energy supply which will then provide electricity to the pump for its functional requirements. It can be concluded that the solar panel provides adequate power to the battery to operate the pump.
It was concluded that the usage of the centrifugal pump with the chosen specifications provides a good efficiency in terms of flow rate. Besides, the selected pump meets the specifications from the calculation. Below is the recommendation that we made to improve the system of the solar power pump: * Reduce the number of elbows (if possible) * Reduce the height of static head by increasing the height of supplied water. ( increase the tank volume or place something under the tank to lift up the tank) * Reduce the distance of both tanks in order to reduce Lmajor. * Change the pipe material (from PVC to a better material) in order to reduce the resistance. * Usage of Polycrystalline silicon (multicrystalline, multi-silicon, ribbon) in making of solar panel. In general, it makes them less expensive to produce, but they’re also slightly less efficient. The good news is that their overall construction design can often make up for the efficiency loss, so they’re also good for roofs.

Conclusions Validification of the whole system has been done orderly. The specification of the existing system installed in the BH building is in a satisfactory level where the head is 2.63m which is lower than maximum head allowable to pump which is 3.0m. The system flow for the solar energy is also reliable as it encompasses a voltage regulator. The existence the regulator ensures maximum lifespan of the battery and total lifespan of the system. With the specified system specification, it is possible to install this solar powered pump system in rural areas in eastern Malaysia provided that the head is at maximum of 3.0m.

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