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Solution of Automated Systems

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Submitted By kvu95111
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Minimizing the production cost, Heller toys recently opened a subsidiary office in Malaysia. This office has been officially operating for the last five years. Since Heller toys have grown rapidly, demanding more toys to be produced. However, the rapid growth has increased production and the inventory is not kept up to the company standards. The parts are not logistically placed in the warehouse. On top of that, the warehouse could not locate a part, do not have the part in stock, or do not have enough part on hand to build the toy. As a result, employees have to look physically through thousands of bins to locate a part. Also the company has various information systems that they use for different department. Thus the company is losing thousands of dollars and valuable time.
The problem that Heller has is that the company manually receives the parts. Once the employees receive items, he or she manually places the parts into a random bin. The employee manually writes the location of the bins and the part number. If the employee has to kit the parts together, he or she has flip through pages to locate the parts. If the parts are accidentally placed in an incorrect bin, the employee will have to physically look through each bin to find the parts. This procedure causes loss of production. The employees are forced to look for the parts.
To solve this problem, Heller will need to implement the inventory management systems. The employees can view information of the part on the database, enter which bin the parts are placed in, and see what parts are in stock. These solutions helps eliminate the employees searching through bins are single parts. It also tells the employees if the warehouse has the part in stock or if it is out of stock. The inventory database will help increase productivity and allow the employees to know the quantity of a certain part

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