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Operating Instructions

Proline Promass 83 HART
Coriolis Mass Flow Measuring System

6

BA00059D/06/EN/14.12 71197481 Valid as of version V 3.01.XX (Device software)

Proline Promass 83

Table of contents

Table of contents
1
1.1 1.2 1.3 1.4 1.5

Safety instructions . . . . . . . . . . . . . . . . 5
Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation, commissioning and operation . . . . . . . . Operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Notes on safety conventions and icons . . . . . . . . . . . 5 5 6 6 6 5.2

5.3

2
2.1

Identification . . . . . . . . . . . . . . . . . . . . 7
Device designation . . . . . . . . . . . . . . . . . . . . . . . . . 7 2.1.1 Nameplate of the transmitter . . . . . . . . . . . . 8 2.1.2 Nameplate of the sensor . . . . . . . . . . . . . . . 9 2.1.3 Nameplate for connections . . . . . . . . . . . . 10 Certificates and approvals . . . . . . . . . . . . . . . . . . . 11 Registered trademarks . . . . . . . . . . . . . . . . . . . . . . 11 5.4

2.2 2.3

3
3.1

Installation . . . . . . . . . . . . . . . . . . . . . 12
Incoming acceptance, transport and storage . . . . . . 3.1.1 Incoming acceptance . . . . . . . . . . . . . . . . . 3.1.2 Transport . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.3 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation conditions . . . . . . . . . . . . . . . . . . . . . . 3.2.1 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . 3.2.2 Mounting location . . . . . . . . . . . . . . . . . . . 3.2.3 Orientation . . . . . . . . . . . . . . . . . . . . . . . . 3.2.4 Special installation instructions . . . . . . . . . 3.2.5 Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.6 Thermal insulation . . . . . . . . . . . . . . . . . . 3.2.7 Inlet and outlet runs . . . . . . . . . . . . . . . . . 3.2.8 Vibrations . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.9 Limiting flow . . . . . . . . . . . . . . . . . . . . . . . Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3.1 Turning the transmitter housing . . . . . . . . 3.3.2 Installing the wall-mount housing . . . . . . . 3.3.3 Turning the local display . . . . . . . . . . . . . . Post-installation check . . . . . . . . . . . . . . . . . . . . . . 12 12 12 13 14 14 14 16 18 20 21 21 21 21 22 22 23 25 25

Controlling the batching processes  using the local display . . . . . . . . . . . . . . . . Brief operating instructions to the function matrix . 5.2.1 General notes . . . . . . . . . . . . . . . . . . . . . . 5.2.2 Enabling the programming mode . . . . . . . . 5.2.3 Disabling the programming mode . . . . . . . . Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3.1 Type of error . . . . . . . . . . . . . . . . . . . . . . . 5.3.2 Error message type . . . . . . . . . . . . . . . . . . . 5.3.3 Confirming error messages . . . . . . . . . . . . . Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4.1 Operating options . . . . . . . . . . . . . . . . . . . 5.4.2 Current device description files . . . . . . . . . 5.4.3 Device and process variables . . . . . . . . . . . 5.4.4 Universal / Common practice  HART commands . . . . . . . . . . . . . . . . . . . 5.4.5 Device status / Error messages . . . . . . . . . . 5.4.6 Switching HART write protection  on and off . . . . . . . . . . . . . . . . . . . . . . . . . 5.1.4

37 38 39 39 39 40 40 40 41 41 42 43 44 45 50 53

6
6.1 6.2 6.3

Commissioning . . . . . . . . . . . . . . . . . . 54
Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . Switching on the measuring device . . . . . . . . . . . . Quick Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.3.1 Quick Setup "Commissioning" . . . . . . . . . . 6.3.2 "Pulsating Flow" Quick Setup menu . . . . . . 6.3.3 "Batching" Quick Setup menu . . . . . . . . . . 6.3.4 "Gas Measurement" Quick Setup menu . . . 6.3.5 Data backup/transmission . . . . . . . . . . . . . Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.4.1 Two current outputs: active/passive . . . . 6.4.2 Current input: active/passive . . . . . . . . . . . 6.4.3 Relay contacts: Normally closed /Normally open . . . . . . . . . . . . . . . . . . . . . 6.4.4 Concentration measurement . . . . . . . . . . . 6.4.5 Advanced diagnostic functions . . . . . . . . . . Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.5.1 Zero point adjustment . . . . . . . . . . . . . . . . 6.5.2 Density adjustment . . . . . . . . . . . . . . . . . . Rupture disk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Purge and pressure monitoring connections . . . . . . Data memory (HistoROM), F-CHIP . . . . . . . . . . . . 6.8.1 HistoROM/S-DAT (sensor-DAT) . . . . . . . . 6.8.2 HistoROM/T-DAT (transmitter-DAT) . . . . 6.8.3 F-CHIP (Function-Chip) . . . . . . . . . . . . . . . 54 54 55 55 57 60 64 66 67 67 68 69 70 75 77 77 79 80 81 81 81 81 81

3.2

6.4

3.3

3.4

6.5

4
4.1

Wiring . . . . . . . . . . . . . . . . . . . . . . . . 26
Connecting the remote version . . . . . . . . . . . . . . . 4.1.1 Connecting connecting cable for  sensor/transmitter . . . . . . . . . . . . . . . . . . . 4.1.2 Cable specification, connecting cable . . . . . Connecting the measuring unit . . . . . . . . . . . . . . . 4.2.1 Transmitter connection . . . . . . . . . . . . . . . 4.2.2 Terminal assignment . . . . . . . . . . . . . . . . . 4.2.3 HART connection . . . . . . . . . . . . . . . . . . . Degree of protection . . . . . . . . . . . . . . . . . . . . . . . Post-connection check . . . . . . . . . . . . . . . . . . . . . . 26 26 27 27 27 29 30 31 32 6.6 6.7 6.8

4.2

4.3 4.4

7
7.1 7.2 7.3

Maintenance . . . . . . . . . . . . . . . . . . . . 82
Exterior cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . 82 Cleaning with pigs (Promass H, I, S, P) . . . . . . . . . . 82 Replacing seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

5
5.1

Operation . . . . . . . . . . . . . . . . . . . . . . 33
Display and operating elements . . . . . . . . . . . . . . . 5.1.1 Readings displayed (operation mode) . . . . . 5.1.2 Additional display functions . . . . . . . . . . . . 5.1.3 Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 34 34 35

8
8.1 8.2

Accessories . . . . . . . . . . . . . . . . . . . . . 83
Device-specific accessories . . . . . . . . . . . . . . . . . . . 83 Measuring principle-specific accessories . . . . . . . . . 83

Endress+Hauser

3

Proline Promass 83

Table of contents

8.3 8.4

Communication-specific accessories . . . . . . . . . . . . 84 Service-specific accessories . . . . . . . . . . . . . . . . . . 84

9
9.1 9.2 9.3 9.4 9.5 9.6

Troubleshooting . . . . . . . . . . . . . . . . . 86
Troubleshooting instructions . . . . . . . . . . . . . . . . . 86 System error messages . . . . . . . . . . . . . . . . . . . . . . 86 Process error messages . . . . . . . . . . . . . . . . . . . . . . 91 Process errors without messages . . . . . . . . . . . . . . 93 Response of outputs to errors . . . . . . . . . . . . . . . . . 94 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 9.6.1 Removing and installing printed  circuit boards . . . . . . . . . . . . . . . . . . . . . . . 96 9.6.2 Replacing the device fuse . . . . . . . . . . . . . 100 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 Software history . . . . . . . . . . . . . . . . . . . . . . . . . 101

9.7 9.8 9.9

10
10.1

Technical data . . . . . . . . . . . . . . . . . . 103
Technical data at a glance . . . . . . . . . . . . . . . . . . 10.1.1 Applications . . . . . . . . . . . . . . . . . . . . . . . 10.1.2 Function and system design . . . . . . . . . . . 10.1.3 Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1.4 Output . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1.5 Power supply . . . . . . . . . . . . . . . . . . . . . . 10.1.6 Performance characteristics . . . . . . . . . . . 10.1.7 Operating conditions: Installation . . . . . . . 10.1.8 Operating conditions: Environment . . . . . 10.1.9 Operating conditions: Process . . . . . . . . . 10.1.10 Mechanical construction . . . . . . . . . . . . . 10.1.11 Operability . . . . . . . . . . . . . . . . . . . . . . 10.1.12 Certificates and approvals . . . . . . . . . . . . 10.1.13 Ordering information . . . . . . . . . . . . . . . 10.1.14 Accessories . . . . . . . . . . . . . . . . . . . . . . . 10.1.15 Supplementary Documentation . . . . . . . . 103 103 103 103 106 107 108 128 128 129 141 147 147 148 148 148

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149

4

Endress+Hauser

Proline Promass 83

Safety instructions

1
1.1

Safety instructions
Designated use

The measuring device described in these Operating Instructions is to be used only for measuring the mass flow rate of liquids and gases. At the same time, the system also measures fluid density and fluid temperature. These parameters are then used to calculate other variables such as volume flow. Fluids with widely differing properties can be measured. Examples: • Oils, fats • Acids, alkalis, lacquers, paints, solvents and cleaning agents • Pharmaceuticals, catalysts, inhibitors • Suspensions • Gases, liquefied gases, etc. • Chocolate, condensed milk, liquid sugar Resulting from incorrect use or from use other than that designated the operational safety of the measuring devices can be suspended. The manufacturer accepts no liability for damages being produced from this.

1.2

Installation, commissioning and operation

Note the following points: • Installation, connection to the electricity supply, commissioning and maintenance of the device must be carried out by trained, qualified specialists authorized to perform such work by the facility's owner operator. The specialist must have read and understood these Operating Instructions and must follow the instructions they contain. • The device must be operated by persons authorized and trained by the facility's owner-operator. Strict compliance with the instructions in the Operating Instruction is mandatory. • Endress+Hauser is willing to assist in clarifying the chemical resistance properties of parts wetted by special fluids, including fluids used for cleaning. However, small changes in temperature, concentration or the degree of contamination in the process can result in changes of the chemical resistance properties. Therefore, Endress+Hauser can not guarantee or accept liability for the chemical resistance properties of the fluid wetted materials in a specific application. The user is responsible for the choice of fluid wetted materials in regards to their in-process resistance to corrosion. • If carrying out welding work on the piping, the welding unit may not be grounded by means of the measuring device. • The installer must ensure that the measuring system is correctly wired in accordance with the wiring diagrams. The transmitter must be earthed unless special protection measures have been taken e.g. galvanically isolated power supply SELV or PELV (SELV = Save Extra Low Voltage; PELV = Protective Extra Low Voltage). • Invariably, local regulations governing the opening and repair of electrical devices apply.

Endress+Hauser

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Safety instructions

Proline Promass 83

1.3

Operational safety

Note the following points: • Measuring systems for use in hazardous environments are accompanied by separate  "Ex documentation", which is an integral part of these Operating Instructions. Strict compliance with the installation instructions and ratings as stated in this supplementary documentation is mandatory. The symbol on the front of this supplementary Ex documentation indicates the approval and the certification body (e.g. 0 Europe, 2 USA, 1 Canada). • The measuring device complies with the general safety requirements in accordance with EN 61010-1, the EMC requirements of IEC/EN 61326, and NAMUR Recommendation NE 21, NE 43 and NE 53. • For measuring systems used in SIL 2 applications, the separate manual on functional safety must be observed. • External surface temperature of the transmitter can increase by 10 K due to power consumption of internal electronical components. Hot process fluids passing through the measuring device will further increase the surface temperature of the measuring device. Especially the surface of the sensor can reach temperatures which are close to process temperature. Additionally safety precautions are required when increased process temperatures are present. • The manufacturer reserves the right to modify technical data without prior notice. Your Endress+Hauser distributor will supply you with current information and updates to these Operating Instructions.

1.4

Return

• Do not return a measuring device if you are not absolutely certain that all traces of hazardous substances have been removed, e.g. substances which have penetrated crevices or diffused through plastic. • Costs incurred for waste disposal and injury (burns, etc.) due to inadequate cleaning will be charged to the owner-operator. • Please note the measures on ä 101

1.5

Notes on safety conventions and icons

The devices are designed to meet state-of-the-art safety requirements, have been tested, and left the factory in a condition in which they are safe to operate. The devices comply with the applicable standards and regulations in accordance with EN 61010-1 "Protection Measures for Electrical Equipment for Measurement, Control, Regulation and Laboratory Procedures". The devices can, however, be a source of danger if used incorrectly or for other than the designated use. Consequently, always pay particular attention to the safety instructions indicated in these Operating Instructions by the following icons:

# " !

Warning! "Warning" indicates an action or procedure which, if not performed correctly, can result in injury or a safety hazard. Comply strictly with the instructions and proceed with care. Caution! "Caution" indicates an action or procedure which, if not performed correctly, can result in incorrect operation or destruction of the device. Comply strictly with the instructions. Note! "Note" indicates an action or procedure which, if not performed correctly, can have an indirect effect on operation or trigger an unexpected response on the part of the device.

6

Endress+Hauser

Proline Promass 83

Identification

2

Identification

The following options are available for identification of the measuring device:: • Nameplate specifications • Order code with breakdown of the device features on the delivery note • Enter serial numbers from nameplates in W@M Device Viewer (www.endress.com/deviceviewer): All information about the measuring device is displayed. For an overview of the scope of the Technical Documentation provided, refer to the following: • The chapters "Supplementary Documentation" ä 148 • Der W@M Device Viewer: Enter the serial number from the nameplate (www.endress.com/deviceviewer) Reorder The measuring device is reordered using the order code. Extended order code: • The device type (product root) and basic specifications (mandatory features) are always listed. • Of the optional specifications (optional features), only the safety and approval-related specifications are listed (e.g. LA). If other optional specifications are also ordered, these are indicated collectively using the # placeholder symbol (e.g. #LA#). • If the ordered optional specifications do not include any safety and approval-related specifications, they are indicated by the + placeholder symbol (e.g. 8E2B50-ABCDE+).

2.1

Device designation

The "Promass 83" flow measuring system consists of the following components: • Promass 83 transmitter. • Promass F, Promass E, Promass A, Promass H, Promass I, Promass S, Promass P, Promass O or Promass X sensor. Two versions are available: • Compact version: transmitter and sensor form a single mechanical unit. • Remote version: transmitter and sensor are installed separately.

Endress+Hauser

7

Identification

Proline Promass 83

2.1.1

Nameplate of the transmitter

2 3 4

1
Order Code: Ser. no.: Ext. ord. cd.:

12

5 6 7 8 9

i

13

10

11
A0015928

Fig. 1: 1 2 3 4 5 6 7 8 9 10 11 12 13

Example of a transmitter nameplate Name of the transmitter Order code Serial number (Ser. no.) Extended order code (Ext. ord. cd.) Power supply, frequency and power consumption Additional function and software Available inputs / outputs Reserved for information on special products Please refer to operating instructions / documentation Reserved for certificates, approvals and for additional information on device version Patents Degree of protection Ambient temperature range

8

Endress+Hauser

Proline Promass 83

Identification

2.1.2

Nameplate of the sensor

1

2 3 4 5

Order Code: Ser.No.: Ext. ord. cd.: K-factor: Materials: Tm: Density cal.: Size:

6 7 8 9 10 11

12 13 14 16 17 18 i 15 19

A0015930

Fig. 2: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Example of a sensor nameplate Name of the sensor Order code Serial number (Ser. no.) Extended order code (Ext. ord. cd.) Calibration factor with zero point (K-factor) Nominal diameter device (Size) Flange nominal diameter/Nominal pressure Material of measuring tubes (Materials) Max. fluid temperature (Tm) Pressure range of secondary containment Accuracy of density measurement (Density cal.) Additional information Reserved for information on special products Ambient temperature range Degree of protection Please refer to operating instructions / documentation Reserved for additional information on device version (approvals, certificates) Patents Flow direction

Endress+Hauser

9

Identification

Proline Promass 83

2.1.3

Nameplate for connections

20(+) / 21(-)

22(+) / 23(-)

24(+) / 25(-)

Ser.No.:
Supply / Versorgung / Tension d'alimentation L1/L+ N/LPE

1

2

26(+) / 27(-)

1

See operating manual Betriebsanleitung beachten Observer manuel d'instruction

A: P: NO: NC:

active passive normally open contact normally closed contact

4 5

6 7

2 3

ex works / ab Werk / réglages usine Device SW: Communication: Drivers: Date:

Update 1

Update 2

319475-00XX

8 9 10 11
Fig. 3: 1 2 3 4 5 6 7 8 9 10 11 12 Example of a connection nameplate

12
A0015931

Serial number (Ser. no.) Possible inputs and outputs Signals present at inputs and outputs Possible configuration of current output Possible configuration of relay contacts Terminal assignment, cable for power supply Terminal assignment and configuration (see point 4 and 5) of inputs and outputs Version of device software currently installed (Device SW) Installed communication type (Communication) Information on current communication software (Drivers: Device Revision and Device Description), Date of installation (Date) Current updates to data specified in points 8 to 11 (Update1, Update 2)

10

Endress+Hauser

Proline Promass 83

Identification

2.2

Certificates and approvals

The devices are designed in accordance with good engineering practice to meet state-of-the-art safety requirements, have been tested, and left the factory in a condition in which they are safe to operate. See also "Certificates and approvals" ä 147. The devices comply with the applicable standards and regulations in accordance with EN 61010-1 "Protection Measures for Electrical Equipment for Measurement, Control, Regulation and Laboratory Procedures" and with the EMC requirements of IEC/EN 61326. The measuring system described in these Operating Instructions thus complies with the statutory requirements of the EC Directives. Endress+Hauser confirms successful testing of the device by affixing to it the CE mark. The measuring system meets the EMC requirements of the "Australian Communications and Media Authority (ACMA)".

2.3

Registered trademarks

KALREZ® and VITON® Registered trademarks of E.I. Du Pont de Nemours & Co., Wilmington, USA TRI-CLAMP® Registered trademark of Ladish & Co., Inc., Kenosha, USA SWAGELOK® Registered trademark of Swagelok & Co., Solon, USA HART® Registered trademark of HART Communication Foundation, Austin, USA HistoROM™, S-DAT®, T-DAT™, F-CHIP®, FieldCare®, Fieldcheck®, Field Xpert™, Applicator® Registered or registration-pending trademarks of Endress+Hauser Flowtec AG, Reinach, CH

Endress+Hauser

11

Installation

Proline Promass 83

3
3.1
3.1.1

Installation
Incoming acceptance, transport and storage
Incoming acceptance

On receipt of the goods, check the following points: • Check the packaging and the contents for damage. • Check the shipment, make sure nothing is missing and that the scope of supply matches your order.

3.1.2

Transport

The following instructions apply to unpacking and to transporting the device to its final location: • Transport the devices in the containers in which they are delivered. • The covers or caps fitted to the process connections prevent mechanical damage to the sealing faces and the ingress of foreign matter to the measuring tube during transportation and storage. Consequently, do not remove these covers or caps until immediately before installation. • Do not lift measuring devices of nominal diameters > DN 40 (> 1½") by the transmitter housing or the connection housing in the case of the remote version (å 4). - Use webbing slings slung round the two process connections. Do not use chains, as they could damage the housing. • Promass X, Promass O sensor: see special instructions for transporting ä 13

#

Warning! Risk of injury if the measuring device slips. The center of gravity of the assembled measuring device might be higher than the points around which the slings are slung. At all times, therefore, make sure that the device does not unexpectedly turn around its axis or slip.

a0004294

Fig. 4:

Instructions for transporting sensors with > DN 40 (> 1½")

12

Endress+Hauser

Proline Promass 83

Installation

Special instructions for transporting Promass X and O

#

Warning! • For transporting use only the lifting eyes on the flanges to lift the assembly. • The assembly must always be attached to at least two lifting eyes.

A0015790

Fig. 5:

Instructions for transporting Promass O

A0015581

Fig. 6:

Instructions for transporting Promass X

3.1.3

Storage

Note the following points: • Pack the measuring device in such a way as to protect it reliably against impact for storage (and transportation). The original packaging provides optimum protection. • The permissible storage temperature is –40 to +80 °C (–40 °F to +176 °F), preferably +20 °C (+68 °F). • Do not remove the protective covers or caps on the process connections until you are ready to install the device. • The measuring device must be protected against direct sunlight during storage in order to avoid unacceptably high surface temperatures.

Endress+Hauser

13

Installation

Proline Promass 83

3.2

Installation conditions

Note the following points: • No special measures such as supports are necessary. External forces are absorbed by the construction of the instrument, for example the secondary containment. • The high oscillation frequency of the measuring tubes ensures that the correct operation of the measuring system is not influenced by pipe vibrations. • No special precautions need to be taken for fittings which create turbulence (valves, elbows,  T-pieces, etc.), as long as no cavitation occurs. • For mechanical reasons and in order to protect the pipe, it is advisable to support heavy sensors.

3.2.1

Dimensions

All the dimensions and lengths of the sensor and transmitter are provided in the separate documentation "Technical Information"

3.2.2

Mounting location

Entrained air or gas bubbles forming in the measuring tube can result in an increase in measuring errors.  Avoid the following locations in the pipe installation: • Highest point of a pipeline. Risk of air accumulating. • Directly upstream of a free pipe outlet in a vertical pipeline.

a0003605

Fig. 7:

Mounting location

14

Endress+Hauser

Proline Promass 83

Installation

Installation in a vertical pipe The proposed configuration in the following diagram, however, permits installation in a vertical pipeline. Pipe restrictors or the use of an orifice plate with a smaller cross-section than the nominal diameter prevent the sensor from running empty during measurement.

1

2

3 4

5 a0003597 Fig. 8:

Installation in a vertical pipe (e.g. for batching applications)

1 = Supply tank, 2 = Sensor, 3 = Orifice plate, pipe restrictions (see Table), 4 = Valve, 5 = Batching tank

Ø Orifice plate, pipe restrictor DN 1 2 4 8 15 15 FB 25 25 FB 40 1/24" 1/12" 1/8" 3/8" 1/2" 1/2" 1" 1" 1 ½" mm 0.8 1.5 3.0 6 10 15 14 24 22 inch 0.03 0.06 0.12 0.24 0.40 0.60 0.55 0.95 0.87 40 FB 50 50 FB 80 100 150 250 350 DN 1 ½" 2" 2" 3" 4" 6" 10" 14"

Ø Orifice plate, pipe restrictor mm 35 28 54 50 65 90 150 210 inch 1.38 1.10 2.00 2.00 2.60 3.54 5.91 8.27

FB = Full bore versions of Promass I

System pressure It is important to ensure that cavitation does not occur, because it would influence the oscillation of the measuring tube. No special measures need to be taken for fluids which have properties similar to water under normal conditions. In the case of liquids with a low boiling point (hydrocarbons, solvents, liquefied gases) or in suction lines, it is important to ensure that pressure does not drop below the vapor pressure and that the liquid does not start to boil. It is also important to ensure that the gases that occur naturally in many liquids do not outgas. Such effects can be prevented when system pressure is sufficiently high. For this reason, the following installation locations are preferred: • Downstream from pumps (no danger of vacuum) • At the lowest point in a vertical pipe.

Endress+Hauser

15

Installation

Proline Promass 83

3.2.3

Orientation

Make sure that the direction of the arrow on the nameplate of the sensor matches the direction of flow direction in which the fluid flows through the pipe. Orientation Promass A Vertical Recommended orientation with direction of flow upwards. When fluid is not flowing, entrained solids will sink down and gases will rise away from the measuring tube. The measuring tubes can be completely drained and protected against solids build-up. Horizontal When installation is correct the transmitter housing is above or below the pipe. This means that no gas bubbles or solids deposits can form in the bent measuring tube (single-tube system).

A0018978

Special installation instructions for Promass A

"

Caution! Risk of measuring pipe fracture if sensor installed incorrectly! The sensor may not be installed in a pipe as a freely suspended sensor: • Using the base plate, mount the sensor directly on the floor, the wall or the ceiling. • Support the sensor on a firmly mounted support base (e.g. angle bracket).

Vertical We recommend two installation versions when mounting vertically: • Mounted directly on a wall using the base plate • Measuring device supported on an angle bracket mounted on the wall

4x

10 mm

A0018980

Horizontal We recommend the following installation version when mounting horizontally: • Measuring device standing on a firm support base

A0018979

16

Endress+Hauser

Proline Promass 83

Installation

Orientation Promass F, E, H, I, S, P, O, X Make sure that the direction of the arrow on the nameplate of the sensor matches the direction of flow (direction in which the fluid flows through the pipe). Vertical: Recommended orientation with upward direction of flow (Fig. V). When fluid is not flowing, entrained solids will sink down and gases will rise away from the measuring tube.  The measuring tubes can be completely drained and protected against solids buildup. Horizontal (Promass F, E, O): The measuring tubes of Promass F, E and O must be horizontal and beside each other.  When installation is correct the transmitter housing is above or below the pipe (Fig. H1/H2). Always avoid having the transmitter housing in the same horizontal plane as the pipe. See next chapter - special installation instructions. Horizontal (Promass H, I, S, P, X): Promass H, I, S, P and X can be installed in any orientation in a horizontal pipe run. Promass H, I, S, P: See next chapter - special installation instructions
Promass F High-temperature, compact Promass F High-temperature, remote Promass F, E, O Standard, compact Promass H, I, S, P Promass F, E Standard, remote

Abb. V: Vertical orientation

ÃÃ

ÃÃ

ÃÃ

ÃÃ

ÃÃ

ÃÃ

a0004572

Abb. H1: Horizontal orientation Transmitter head up a0004576 ÃÃ

ÃÃ

✘ TM > 200 °C ( 392 °F)

à TM > 200 °C ( 392 °F)

ÃÃ

ÃÃ

Abb. H2: Horizontal orientation Transmitter head down Abb. H3: Horizontal orientation Transmitter head to the side

ÃÃ a0004580 ÃÃ

ÃÃ

ÃÃ

ÃÃ

ÃÃ


A0015445







ÃÃ

Ãm

ÃÃ = Recommended orientation; Ã = Orientation recommended in certain situations; ✘ = Impermissible orientation m The measuring tubes are curved. Therefore the unit is installed horizontally, adapt the sensor position to the fluid properties: • Suitable to a limited extent for fluids with entrained solids. Risk of solids accumulating • Suitable to a limited extent for outgassing fluids. Risk of air accumulating

In order to ensure that the permissible ambient temperature range for the transmitter (ä 128) is not exceeded, we recommend the following orientations: • For fluids with very high temperatures we recommend the horizontal orientation with the transmitter head pointing downwards (Fig. H2) or the vertical orientation (Fig. V). • For fluids with very low temperatures, we recommend the horizontal orientation with the transmitter head pointing upwards (Fig. H1) or the vertical orientation (Fig. V).

Endress+Hauser

Promass X

17

Installation

Proline Promass 83

3.2.4

Special installation instructions

Promass F, E, H, S, P and O

"

Caution! If the measuring tube is curved and the unit is installed horizontally, adapt the sensor position to the fluid properties.

1

2

a0004581

Fig. 9: 1 2

Horizontal installation of sensors with curved measuring tube. Not suitable for fluids with entrained solids. Risk of solids accumulating. Not suitable for outgassing fluids. Risk of air accumulating.

Promass I and P with Eccentric Tri-clamps Eccentric Tri-Clamps can be used to ensure complete drainability when the sensor is installed in a horizontal line. When lines are pitched in a specific direction and at a specific slope, gravity can be used to achieve complete drainability. The sensor must be installed in the correct position with the tube bend facing to the side, to ensure full drainability in the horizontal position. Markings on the sensor show the correct mounting position to optimize drainability.

2

1

3

21 mm/m (¼ in/ft) ~2%

a0007396

Fig. 10: 1 2 3

Promass P: When lines are pitched in a specific direction and at a specific slope: as per hygienic guidelines  (21 mm/m or approximatley 2%). Gravity can be used to achieve complete drainability.

The arrow indicates the direction of flow (direction of fluid flow through the pipe). The label shows the installation orientation for horizontal drainability. The underside of the process connection is indicated by a scribed line. This line indicates the lowest point of the eccentric process connection.

18

Endress+Hauser

Proline Promass 83

Installation

Esc

-

+

E

2 1

21 mm/m (~2%) 0.83 in/3.28 ft (~2%)

3

A0010011

Fig. 11: 1 2 3

Promass I: When lines are pitched in a specific direction and at a specific slope: as per hygienic guidelines  (21 mm/m or approximatley 2%). Gravity can be used to achieve complete drainability.

The arrow indicates the direction of flow (direction of fluid flow through the pipe). The label shows the installation orientation for horizontal drainability. The underside of the process connection is indicated by a scribed line. This line indicates the lowest point of the eccentric process connection.

Promass I and P with hygienic connections  (mounting clamp with lining between clamp and instrument) It is not necessary to support the sensor under any circumstances for operational performance. If the requirement exists to support the sensor the following recommendation should be followed.

B

C

A
A0007397

Fig. 12:

Promass P, mounted with mounting clamp

DN A B C

8 298 33 28

15 402 33 28

25 542 33 38

40 750 36.5 56

50 1019 44.1 75

Endress+Hauser

19

Installation

Proline Promass 83

B

C

A

A0010008

Fig. 13:

Promass I, mounted with mounting clamp

DN Tri-Clamp A B C

8 ½" 373 20 40

15 3/4" 409 20 40

15FB 1" 539 30 44.5

25 1" 539 30 44.5

25FB 1 ½" 668 28 60

40 1 ½" 668 28 60

40FB 2" 780 35 80

50 2" 780 35 80

50FB 2 ½" 1152 57 90

50FB 3" 1152 57 90

80 2 ½" 1152 57 90

80 3" 1152 57 90

3.2.5

Heating

Some fluids require suitable measures to avoid loss of heat at the sensor. Heating can be electric, e.g. with heated elements, or by means of hot water or steam pipes made of copper or heating jackets.

"

Caution! • Risk of electronics overheating! Make sure that the maximum permissible ambient temperature for the transmitter is not exceeded. Consequently, make sure that the adapter between sensor and transmitter and the connection housing of the remote version always remain free of insulating material. Note that a certain orientation might be required, depending on the fluid temperature. ä 16. For fluid temperature of 150°C (302°F) or above the usage of the remote version with separate connection housing is recommended. • With a fluid temperature between 200 °C to 350 °C (392 to 662 °F) the remote version of the high-temperature version is preferable. • When using electrical heat tracing whose heat is regulated using phase control or by pulse packs, it cannot be ruled out that the measured values are influenced by magnetic fields which may occur, (i.e. at values greater than those permitted by the EC standard (Sinus 30 A/m)). In such cases, the sensor must be magnetically shielded. The secondary containment can be shielded with tin plates or electric sheets without privileged direction (e.g. V330-35A) with the following properties: – Relative magnetic permeability μr  300 – Plate thickness d  0.35 mm (0.014") • Information on permissible temperature ranges ä 129 • Promass X: Especially under critical climatic conditions it has to be ensured that the temperature difference between environment and measured medium does not exceed 100 K. Suitable measures, such as heating or thermal insulation, are to be taken. Special heating jackets which can be ordered as accessories from Endress+Hauser are available for the sensors.

20

Endress+Hauser

Proline Promass 83

Installation

3.2.6

Thermal insulation

Some fluids require suitable measures to avoid loss of heat at the sensor. A wide range of materials can be used to provide the required thermal insulation.

max. 60 (2.4)

mm (inch) a0004614 Fig. 14:

In the case of the Promass F high-temperature version, a maximum insulation thickness of 60 mm (2.4") must be observed in the area of the electronics/neck.

If the Promass F high-temperature version is installed horizontally (with transmitter head pointing upwards), an insulation thickness of min. 10 mm (0.4") is recommended to reduce convection. The maximum insulation thickness of 60 mm (2.4") must be observed.

3.2.7

Inlet and outlet runs

There are no installation requirements regarding inlet and outlet runs. If possible, install the sensor well clear of fittings such as valves, T-pieces, elbows, etc.

3.2.8

Vibrations

The high oscillation frequency of the measuring tubes ensures that the correct operation of the measuring system is not influenced by pipe vibrations. Consequently, the sensors require no special measures for attachment.

3.2.9

Limiting flow

Relevant information can be found in the "Technical Data" section under "Measuring range" ä 103 or "Limiting flow" ä 131.

Endress+Hauser

max. 60 (2.4)

Esc

+

E

21

Installation

Proline Promass 83

3.3
3.3.1

Installation
Turning the transmitter housing

Turning the aluminum field housing

#

Warning! The turning mechanism in devices with EEx d/de or FM/CSA Cl. I Div. 1 classification is not the same as that described here. The procedure for turning these housings is described in the Ex-specific documentation. 1. 2. 3. 4. 5. 6. Loosen the two securing screws. Turn the bayonet catch as far as it will go. Carefully lift the transmitter housing as far as it will go. Turn the transmitter housing to the desired position (max. 2 × 90° in either direction). Lower the housing into position and reengage the bayonet catch. Retighten the two securing screws.

2

4

5 1 3

6

a0004302

Fig. 15:

Turning the transmitter housing (aluminum field housing)

Turning the stainless steel field housing 1. 2. 3. 4. 5. Loosen the two securing screws. Carefully lift the transmitter housing as far as it will go. Turn the transmitter housing to the desired position (max. 2 × 90° in either direction). Lower the housing into position. Retighten the two securing screws.

3

4 1 2

5 a0004303 Fig. 16:

Turning the transmitter housing (stainless steel field housing)

22

Endress+Hauser

Proline Promass 83

Installation

3.3.2

Installing the wall-mount housing

There are various ways of installing the wall-mount housing: • Mounted directly on the wall • Installation in control panel (separate mounting set, accessories) ä 24 • Pipe mounting (separate mounting set, accessories) ä 24

"

Caution! • Make sure that ambient temperature does not go beyond the permissible range  (– 20 to +60 °C (–4 to + °140 F), optional – 40 to +60 °C (–40 to +140 °F)). Install the device in a shady location. Avoid direct sunlight. • Always install the wall-mount housing in such a way that the cable entries are pointing down. Mounted directly on the wall 1. 2. 3. Drill the holes as illustrated in the diagram. Remove the cover of the connection compartment (a). Push the two securing screws (b) through the appropriate bores (c) in the housing. – Securing screws (M6): max. Ø 6.5 mm (0.26") – Screw head: max. Ø 10.5 mm (0.41") Secure the transmitter housing to the wall as indicated. Screw the cover of the connection compartment (a) firmly onto the housing.

4. 5.

35 (1.38)

b

c

c
81.5 (3.2)

a 90 (3.54) 192 (7.56)

mm (inch) a0001130 Fig. 17:

Mounted directly on the wall

Endress+Hauser

23

Installation

Proline Promass 83

Installation in control panel 1. 2. 3. 4. Prepare the opening in the panel as illustrated in the diagram. Slide the housing into the opening in the panel from the front. Screw the fasteners onto the wall-mount housing. Screw threaded rods into holders and tighten until the housing is solidly seated on the panel wall. Afterwards, tighten the locking nuts. Additional support is not necessary.
+0.5 (+0.019)

210 (8.27) –0.5 (–0.019)

245 (9.65)

+0.5 (+0.019) –0.5 (–0.019)

mm (inch)
Fig. 18: Panel installation (wall-mount housing)

~110 (~4.33) a0001131 Pipe mounting The assembly should be performed by following the instructions in the diagram.

"

Caution! If a warm pipe is used for installation, make sure that the housing temperature does not exceed the max. permitted value of +60 °C (+140 °F).

Ø 20…70 (Ø 0.79…2.75)

~155 (~ 6.1) mm (inch) a0001132 Fig. 19:

Pipe mounting (wall-mount housing)

24

Endress+Hauser

Proline Promass 83

Installation

3.3.3
1. 2. 3. 4.

Turning the local display

Unscrew cover of the electronics compartment from the transmitter housing. Press the side latches on the display module and remove the module from the electronics compartment cover plate. Rotate the display to the desired position (max. 4 × 45 ° in both directions), and reset it onto the electronics compartment cover plate. Screw the cover of the electronics compartment firmly back onto the transmitter housing.

4 x 45°

a0003236

Fig. 20:

Turning the local display (field housing)

3.4

Post-installation check

Perform the following checks after installing the measuring device in the pipe:
Device condition and specifications Is the device damaged (visual inspection)? Does the device correspond to specifications at the measuring point, including process temperature and pressure, ambient temperature, measuring range, etc.? Installation instructions Does the arrow on the sensor nameplate match the direction of flow through the pipe? Are the measuring point number and labeling correct (visual inspection)? Is the orientation chosen for the sensor correct, in other words suitable for sensor type, fluid properties (outgassing, with entrained solids) and fluid temperature? Process environment / process conditions Is the measuring device protected against moisture and direct sunlight? Notes ä 5

Notes -

ä 14

Notes -

Endress+Hauser

25

Wiring

Proline Promass 83

4

Wiring

# !

Warning! When connecting Ex-certified devices, see the notes and diagrams in the Ex-specific supplement to these Operating Instructions. Please do not hesitate to contact your Endress+Hauser sales office if you have any questions. Note! The device does not have an internal power switch. For this reason, assign the device a switch or power-circuit breaker which can be used to disconnect the power supply line from the power grid.

4.1
4.1.1

Connecting the remote version
Connecting connecting cable for sensor/transmitter

#

Warning! • Risk of electric shock. Switch off the power supply before opening the device. Do not install or wire the device while it is connected to the power supply. Failure to comply with this precaution can result in irreparable damage to the electronics. • Risk of electric shock. Connect the protective ground to the ground terminal on the housing before the power supply is applied. • You may only connect the sensor to the transmitter with the same serial number. Communication errors can occur if this is not observed when connecting the devices. 1. 2. 3. 4. Remove the connection compartment cover (d) of the transmitter and sensor housing. Feed the connecting cable (e) through the appropriate cable runs. Establish the connections between sensor and transmitter in accordance with the wiring diagram (see å 21 or wiring diagram in screw cap). Screw the connection compartment cover (d) back onto the sensor and transmitter housing.

a

b

S1 S1 S2 S2 GNDTM TM TT TT + + + + 4 5 6 7 8 9 10 11 12 41 42

d d d e c 4 5 6 7 8 9 10 11 12 + + + + S1 S1 S2 S2 GNDTM TM TT TT
Fig. 21: a b c d e Connecting the remote version

41 42

a0003681

Wall-mount housing: non-hazardous area and ATEX II3G / zone 2  see separate "Ex documentation" Wall-mount housing: ATEX II2G / Zone 1 /FM/CSA  see separate "Ex documentation" Remote version, flanged version Cover of the connection compartment or connection housing Connecting cable

Terminal No.: 4/5 = gray; 6/7 = green; 8 = yellow; 9/10 = pink; 11/12 = white; 41/42 = brown

26

Endress+Hauser

Proline Promass 83

Wiring

4.1.2

Cable specification, connecting cable

The specifications of the cable connecting the transmitter and the sensor of the remote version are as follows: • 6 × 0.38 mm PVC cable with common shield and individually shielded cores • Conductor resistance:  50 /km • Capacitance core/shield:  420 pF/m • Cable length: max. 20 m (65 ft) • Permanent operating temperature: max. +105 °C (+221 °F)

!

Note! The cable must be installed securely, to prevents movement.

4.2
4.2.1

Connecting the measuring unit
Transmitter connection

#

Warning! • Risk of electric shock. Switch off the power supply before opening the device. Do not install or wire the device while it is connected to the power supply. Failure to comply with this precaution can result in irreparable damage to the electronics. • Risk of electric shock. Connect the protective ground to the ground terminal on the housing before the power supply is applied (not required for galvanically isolated power supply). • Compare the specifications on the nameplate with the local supply voltage and frequency. The national regulations governing the installation of electrical equipment also apply. 1. 2. 3. Unscrew the connection compartment cover (f) from the transmitter housing. Feed the power supply cable (a) and the signal cable (b) through the appropriate cable entries. Perform wiring: – Wiring diagram (aluminum housing) å 22 – Wiring diagram (stainless steel housing) å 23 – Wiring diagram (wall-mount housing) å 24 – Terminal assignment ä 29 Screw the cover of the connection compartment (f) back onto the transmitter housing.

4.

f
– 27 + 26 – 25 + 24 – 23 + 22 – 21 + 20

b d

b

e

a

g

N (L-) 2 L1 (L+) 1

c a a0004582 Fig. 22: a

Connecting the transmitter (aluminum field housing). Cable cross-section: max. 2.5 mm

b c d e f g

Cable for power supply: 85 to 260 V AC, 20 to 55 V AC, 16 to 62 V DC Terminal No. 1: L1 for AC, L+ for DC Terminal No. 2: N for AC, L- for DC Signal cable: Terminals Nos. 20–27 ä 29 Ground terminal for protective ground Ground terminal for signal cable shield Service adapter for connecting service interface FXA193 (FieldCheck, FieldCare) Cover of the connection compartment Securing clamp

Endress+Hauser

27

Wiring

Proline Promass 83

b

e

a

– 27 + 26 – 25 + 24 – 23 + 22 – 21 + 20

b d

f

N (L-) 2 L1 (L+) 1

c a a0004584 Fig. 23: a

Connecting the transmitter (stainless steel field housing); cable cross-section: max. 2.5 mm

b c d e f

Cable for power supply: 85 to 260 V AC, 20 to 55 V AC, 16 to 62 V DC Terminal No. 1: L1 for AC, L+ for DC Terminal No. 2: N for AC, L- for DC Signal cable: Terminals Nos. 20–27 ä 29 Ground terminal for protective ground Ground terminal for signal cable shield Service adapter for connecting service interface FXA193 (FieldCheck, FieldCare) Cover of the connection compartment

N (L-) L1 (L+)
+ – + – + – + – 20 21 22 23 24 25 26 27

e

1 2

f a
Fig. 24: a

b

a

c

b

d a0001135 Connecting the transmitter (wall-mount housing); cable cross-section: max. 2.5 mm

b c d e f

Cable for power supply: 85 to 260 V AC, 20 to 55 V AC, 16 to 62 V DC TerminalNo. 1: L1 for AC, L+ for DC TerminalNo. 2: N for AC, L- for DC Signal cable: Terminals Nos. 20–27 ä 29 Ground terminal for protective ground Ground terminal for signal cable shield Service adapter for connecting service interface FXA193 (FieldCheck, FieldCare) Cover of the connection compartment

28

Endress+Hauser

Proline Promass 83

Wiring

4.2.2

Terminal assignment

Electrical values for: • Inputs ä 103 • Outputs ä 106
Terminal No. (inputs/outputs) Order characteristic for "inputs/outputs" 20 (+) / 21 (–) 22 (+) / 23 (–) 24 (+) / 25 (–) 26 (+) / 27 (–)

Fixed communication boards (permanent assignment) A B R Relay output Relay output Frequency output Frequency output Current output 2, Ex i, active Frequency output, Ex i, passive Frequency output, Ex i, passive Current output 2, Ex i, passive Current output, HART Current output, HART Current output 1, Ex i, active, HART Current output, Ex i, active, HART Current output, Ex i, passive, HART Current output 1, Ex i, passive, HART

S T U

-

-

Flexible communication boards C D E L M W 0 2 3 4 5 6 Relay output 2 Status input Status input Status input Status input Relay output Status input Relay output Current input Current input Status input Status input Relay output 1 Relay output Relay output Relay output 2 Frequency output 2 Current output 3 Current output 3 Current output 2 Relay output Relay output Current input Current input Frequency output Frequency output Current output 2 Relay output 1 Current output, HART Current output, HART Current output 1, HART Current output, HART

Frequency output 1 Current output, HART Current output 2 Current output 2 Frequency output Current output 2 Frequency output Frequency output Current output 2 Current output 1, HART Current output 1, HART Current output 1, HART Current output 1, HART Current output, HART Current output, HART Current output, HART

Endress+Hauser

29

Wiring

Proline Promass 83

4.2.3

HART connection

Users have the following connection options at their disposal: • Direct connection to transmitter by means of terminals 26(+) / 27() • Connection by means of the 4 to 20 mA circuit

!

Note! • The measuring circuit's minimum load must be at least 250 . • The CURRENT SPAN function must be set to "4-20 mA" (individual options see device function). • See also the documentation issued by the HART Communication Foundation, and in particular HCF LIT 20: "HART, a technical summary". Connection of the HART handheld communicator See also the documentation issued by the HART Communication Foundation, and in particular HCF LIT 20: "HART, a technical summary".
³ 250 W

-27 +26 2

4

3

1

a0004586

Fig. 25: 1 2 3 4

Electrical connection of HART handheld Field Xpert SFX100

HART handheld Field Xpert SFX100 Auxiliary energy Shielding Other devices or PLC with passive input

Connection of a PC with an operating software In order to connect a PC with operating software (e.g. FieldCare), a HART modem  (e.g. Commubox FXA195) is needed.
³ 250 W

–27 +26

4 3

2

1

5 a0004592 Fig. 26: 1 2 3 4 5

Electrical connection of a PC with operating software

PC with operating software Auxiliary energy Shielding Other switching units or PLC with passive input HART modem, e.g. Commubox FXA195

30

Endress+Hauser

Proline Promass 83

Wiring

4.3

Degree of protection

The measuring device fulfill all the requirements for IP 67. Compliance with the following points is mandatory following installation in the field or servicing, in order to ensure that IP 67 protection is maintained: • The housing seals must be clean and undamaged when inserted into their grooves.  The seals must be dried, cleaned or replaced if necessary. • The threaded fasteners and screw covers must be firmly tightened. • The cables used for connection must be of the specified outside diameter ä 107, cable entries. • The cable entries must be firmly tighten (point a å 27). • The cable must loop down in front of the cable entry ("water trap") (point b å 27).  This arrangement prevents moisture penetrating the entry.

!

Note! The cable entries may not be point up.

a

b a0001914 Fig. 27:

Installation instructions, cable entries

• Remove all unused cable entries and insert plugs instead. • Do not remove the grommet from the cable entry.

"

Caution! Do not loosen the screws of the sensor housing, as otherwise the degree of protection guaranteed by Endress+Hauser no longer applies.

Endress+Hauser

31

Wiring

Proline Promass 83

4.4

Post-connection check

Perform the following checks after completing electrical installation of the measuring device:
Device condition and specifications Are cables or the device damaged (visual inspection)? Electrical connection Does the supply voltage match the specifications on the nameplate? Notes Notes 85 to 260 V AC (45 to 65 Hz) 20 to 55 V AC (45 to 65 Hz) 16 to 62 V DC ä 27 -

Do the cables comply with the specifications? Do the cables have adequate strain relief? Cables correctly segregated by type? Without loops and crossovers? Are the power supply and signal cables correctly connected?

See the wiring diagram inside the cover of the terminal compartment ä 31

Are all screw terminals firmly tightened? Are all cable entries installed, firmly tightened and correctly sealed? Cables looped as "water traps"? Are all housing covers installed and firmly tightened?

-

32

Endress+Hauser

Proline Promass 83

Operation

5
5.1

Operation
Display and operating elements

The local display enables you to read all important parameters directly at the measuring point and configure the device using the "Quick Setup" or the function matrix. The display consists of four lines; this is where measured values and/or status variables (direction of flow, empty pipe, bar graph, etc.) are displayed. You can change the assignment of display lines to different variables to suit your needs and preferences ( see the "Description of Device Functions" manual).

v
1

S 3 +1863.97 xy v –50 +50

+24.502
Esc

x

y

%

2

+

E

3

4 a0001172 Fig. 28: 1

Display and operating elements

Liquid crystal display The backlit, four-line liquid crystal display shows measured values, dialog texts, fault messages and notice messages. HOME position (operating mode) is the term given to the display during normal operation. Readings displayed Optical sensors for "Touch Control" Plus/minus keys – HOME position  Direct access to totalizer values and actual values of inputs/outputs – Enter numerical values, select parameters – Select different blocks, groups and function groups within the function matrix  Press the +/ keys (X) simultaneously to trigger the following functions:: – Exit the function matrix step by step  HOME position – Press and hold down +/ keys for longer than 3 seconds  Return directly to HOME position – Cancel data entry Enter key – HOME position  Entry into the function matrix – Save the numerical values you input or settings you change

2 3

4

Endress+Hauser

33

Operation

Proline Promass 83

5.1.1

Readings displayed (operation mode)

The display area consists of three lines in all; this is where measured values are displayed, and/or status variables (direction of flow, bar graph, etc.). You can change the assignment of display lines to different variables to suit your needs and preferences ( see the "Description of Device Functions" manual). Multiplex mode: A maximum of two different display variables can be assigned to each line. Variables multiplexed in this way alternate every 10 seconds on the display. Error messages: Display and presentation of system/process errors ä 40
4 5 6

v

S 3 +1863.97 v –50 +50

+24.502

x

y

1

x

y

2

%

3

a0001173

Fig. 29: 1 2 3 4 5 6

Typical display for normal operating mode (HOME position)

Main line: shows main measured values Additional line: shows additional measured variables and status variables Information line: shows additional information on the measured variables and status variables, e.g. bargraph display "Info icons" field: icons representing additional information on the measured values are shown in this field ä 35. "Measured values" field: the current measured values appear in this field. Unit of measure" field: the units of measure and time defined for the current measured values appear in this field.

5.1.2

Additional display functions

Depending on the order option, the local display has different display functions  (F-CHIP ä 81). Device without batching software: From HOME position, use the P keys to open an "Info Menu" containing the following information: • Totalizer (including overflow) • Actual values or states of the configured inputs/outputs • Device TAG number (user-definable) P  Scan of individual values within the Info Menu X (Esc key)  Back to HOME position Device with batching software: On measuring instruments with installed batching software (F-Chip*) and a suitably configured display line, you can carry out filling processes directly using the local display. You will find a detailed description ä 37.

34

Endress+Hauser

Proline Promass 83

Operation

5.1.3

Icons

The icons which appear in the field on the left make it easier to read and recognize measured variables, device status, and error messages.
Icon S Meaning System error Icon P Meaning Process error

$

Fault message (with effect on outputs) Current output 1 to n

!

Notice message (without effect on outputs) Pulse output 1 to n

| 1 to n

P 1 to n

F 1 to n

Frequency output

S 1 to n

Status output/relay output 1 to n

 1 to n

Totalizer 1 to n a0001187 Status input

a0001181

Measuring mode; PULSATING FLOW Measuring mode; STANDARD Counting mode, totalizer; forward

a0001182

Measuring mode; SYMMETRY (bidirectional) Counting mode, totalizer; BALANCE (forward + reverse flow) Counting mode, totalizer; reverse

a0001183

a0001184

a0001185

a0001186

Volume flow a0001188 a0001189

Target volume flow

Target corrected volume flow a0001190 a0001191

Carrier volume flow

Carrier corrected volume flow a0001192 a0001193

% Target volume flow

% Carrier volume flow a0001194 a0001195

Mass flow

Target mass flow a0001196 a0001197

% Target mass flow

Carrier mass flow a0001198 a0001199

% Carrier mass flow

Fluid density a0001200 a0001208

Reference density

Endress+Hauser

35

Operation

Proline Promass 83

Icon

Meaning

Icon

Meaning

Batching quantity upwards a0001201 a0001202

Batching quantity downwards

Batch quantity a0001203 a0001204

Total batching quantity

Batch counter (x times) a0001205 a0001207

Fluid temperature

Remote configuration Current input a0001209 a0001206

Active device operation via: • HART, e.g. FieldCare, DXR 375

36

Endress+Hauser

Proline Promass 83

Operation

5.1.4

Controlling the batching processes using the local display

Filling processes can be controlled directly by means of the local display with the aid of the optional "(Batching)" software package (F-CHIP, accessories ä 83). Therefore, the device can be fully deployed in the field as a "batch controller". Procedure: 1. Configure all the required batching functions and assign the lower display info line (= BATCHING KEYS) using the "Batch" Quick Setup menu (ä 60) or using the function matrix (ä 38). The following "softkeys" then appear on the bottom line of the local display å 30: – START = left display key (S) – PRESET = middle display key (O) – MATRIX = right display key (F) Press the "PRESET (O)" key. Various batching process functions requiring configuration will now appear on the display:

2.

"PRESET"  Initial settings for the batching process No. 7200 7203 Function BATCH SELECTOR BATCH QUANTITY Configuration OS  Select the batching liquid (BATCH #1 to 6) If the "ACCESS CUSTOMER" option was selected for the "PRESET batch quantity" prompt in the "Batching" Quick Setup, the batching quantity can be altered via the local display. If the "LOCKED" option was selected, the batching quantity can only be read and cannot be altered until the private code has been entered. Resets the batching quantity counter or the total batching quantity to "0".

7265

RESET TOTAL BATCH SUM/ COUNTER

3.

After exiting the PRESET menu, you can now start the batching process by pressing "START (S)". New softkeys (STOP / HOLD or GO ON) now appear on the display. You can use these to interrupt, continue or stop the batching process at any time. å 30 STOP (S)  Stops batching process HOLD (O)  Interrupts batching process (softkey changes to "GO ON") GO ON (O)  Continues batching process (softkey changes to "HOLD") After the batch quantity is reached, the "START" or "PRESET" softkeys reappear on the display.

+2.5 l
0.0 l
START
PRESET MATRIX

+2.5 l
0.0 l
STOP
HOLD MATRIX

-

+

STOP

GO ON

MATRIX

E

a0004386

Fig. 30:

Controlling batching processes using the local display (softkeys)

Endress+Hauser

37

Operation

Proline Promass 83

5.2

Brief operating instructions to the function matrix

!

Note! • See the general notes ä 39 • Function descriptions  see the "Description of Device Functions" manual 1. 2. 3. 4. 5. HOME position  F  Entry into the function matrix Select a block (e.g. OUTPUTS) Select a group (e.g. CURRENT OUTPUT 1) Select a function group (e.g. SETTINGS) Select a function (e.g. TIME CONSTANT) Change parameter / enter numerical values: P  Select or enter enable code, parameters, numerical values F  Save your entries Exit the function matrix: – Press and hold down Esc key (X) for longer than 3 seconds  HOME position – Repeatedly press Esc key (X)  Return step by step to HOME position

6.

Esc

-

+

E

r
Esc Esc



+



+

>3s

m

E

o
E E

p
E

q
E E E E



+



+



+

+

+ –



n

+


E E E E

a0001210

Fig. 31:

Selecting functions and configuring parameters (function matrix)

38

Endress+Hauser

Proline Promass 83

Operation

5.2.1

General notes

The Quick Setup menu contains the default settings that are adequate for commissioning. Complex measuring operations on the other hand necessitate additional functions that you can configure as necessary and customize to suit your process parameters. The function matrix, therefore, comprises a multiplicity of additional functions which, for the sake of clarity, are arranged on a number of menu levels (blocks, groups, and function groups). Comply with the following instructions when configuring functions: • You select functions as described on ä 38. Each cell in the function matrix is identified by a numerical or letter code on the display. • You can switch off certain functions (OFF). If you do so, related functions in other function groups will no longer be displayed. • Certain functions prompt you to confirm your data entries. Press OS to select "SURE [ YES ]" and press F to confirm. This saves your setting or starts a function, as applicable. • Return to the HOME position is automatic if no key is pressed for 5 minutes. • Programming mode is disabled automatically if you do not press a key within 60 seconds following automatic return to the HOME position.

" !

Caution! All functions are described in detail, as is the function matrix itself, in the "Description of Device Functions" manual, which is a separate part of these Operating Instructions. Note! • The transmitter continues to measure while data entry is in progress, i.e. the current measured values are output via the signal outputs in the normal way. • If the supply voltage fails all preset and parameterized values remain safely stored in the EEPROM.

5.2.2

Enabling the programming mode

The function matrix can be disabled. Disabling the function matrix rules out the possibility of inadvertent changes to device functions, numerical values or factory settings. A numerical code (factory setting = 83) has to be entered before settings can be changed. If you use a code number of your choice, you exclude the possibility of unauthorized persons accessing data ( see the "Description of Device Functions" manual). Comply with the following instructions when entering codes: • If programming is disabled and the P operating elements are pressed in any function, a prompt for the code automatically appears on the display. • If "0" is entered as the customer's code, programming is always enabled! • The Endress+Hauser service organization can be of assistance if you mislay your personal code.

"

Caution! Changing certain parameters such as all sensor characteristics, for example, influences numerous functions of the entire measuring system, particularly measuring accuracy. There is no need to change these parameters under normal circumstances and consequently, they are protected by a special code known only to the Endress+Hauser service organization. Please contact Endress+Hauser if you have any questions.

5.2.3

Disabling the programming mode

Programming mode is disabled if you do not press an operating element within 60 seconds following automatic return to the HOME position. You can also disable programming in the ACCESS CODE function by entering any number (other than the customer's code).

Endress+Hauser

39

Operation

Proline Promass 83

5.3
5.3.1

Error messages
Type of error

Errors that occur during commissioning or measuring are displayed immediately. If two or more system or process errors are present, the error with the highest priority is the one shown on the display. The measuring system distinguishes between two types of error: • System error: Includes all device errors, e.g. communication errors, hardware errors, etc. ä 86 • Process error: Includes all application errors, e.g. fluid not homogeneous, etc. ä 91

+24.502
1

P

XXXXXXXXXX #000 00:00:05
4 5 3 a0001211 2
Fig. 32: 1 2 3 4 5 Error messages on the display (example)

Error type: P = process error, S = system error Error message type: $ = fault message, ! = notice message Error designation: e.g. "FLUID INHOM." = fluid is not homogeneous Error number: e.g. #702 Duration of most recent error occurrence (hours: minutes: seconds)

5.3.2

Error message type

Users have the option of weighting system and process errors differently, by defining them as Fault messages or Notice messages. You can define messages in this way with the aid of the function matrix (see the "Description of Device Functions" manual). Serious system errors, e.g. module defects, are always identified and classed as "fault messages" by the measuring device. Notice message (!) • The error in question has no effect on the current measuring operation and the outputs of the measuring device. • Displayed as  Exclamation mark (!), type of error (S: system error, P: process error) Fault message ( $) • The error in question interrupts or stops the current measuring operation and has an immediate effect on the outputs. The response of the outputs (failsafe mode) can be defined by means of functions in the function matrix. ä 94 • Displayed as  Lightning flash ( $ ), type of error (S: system error, P: process error)

!

Note! • Error conditions can be output via the relay outputs. • If an error message occurs, an upper or lower signal level for the breakdown information according to NAMUR 43 can be output via the current output.

40

Endress+Hauser

Proline Promass 83

Operation

5.3.3

Confirming error messages

For the sake of plant and process safety, the measuring device can be configured in such a way that fault messages displayed ($) always have to be rectified and acknowledged locally by pressing F. Only then do the error messages disappear from the display. This option can be switched on or off by means of the "ACKNOWLEDGE FAULT MESSAGES" function (see the "Description of Device Functions" manual).

!

Note! • Fault messages ($) can also be reset and confirmed via the status input. • Notice messages (!) do not require acknowledgment. Note, however, that they remain visible until the cause of the error has been rectified.

5.4

Communication

In addition to local operation, the measuring device can be configured and measured values can be obtained by means of the HART protocol. Digital communication takes place using the 4-20 mA current output HART. ä 30 The HART protocol allows the transfer of measuring and device data between the HART master and the field devices for configuration and diagnostics purposes. The HART master, e.g. a handheld terminal or PC-based operating programs (such as FieldCare), require device description (DD) files which are used to access all the information in a HART device. Information is exclusively transferred using so-called "commands". There are three different command groups: There are three different command groups: • Universal Commands Universal commands are supported and used by all HART devices. These are associated with the following functionalities for example: – Recognizing HART devices – Reading digital measured values (volume flow, totalizer, etc.) • Common practice commands: Common practice commands offer functions which are supported and can be executed by most but not all field devices. • Device-specific commands: These commands allow access to device-specific functions which are not HART standard. Such commands access individual field device information, amongst other things, such as empty/full pipe calibration values, low flow cut off settings, etc.

!

Note! The measuring device has access to all three command classes. List of all "Universal Commands" and "Common Practice Commands": ä 45

Endress+Hauser

41

Operation

Proline Promass 83

5.4.1

Operating options

For the complete operation of the measuring device, including device-specific commands, there are DD files available to the user to provide the following operating aids and programs:

!

Note! • In the CURRENT RANGE function (current output 1), the HART protocol demands the setting "4-20 mA HART" or "4-20 mA (25 mA) HART". • HART write protection can be disabled or enabled by means of a jumper on the I/O board. ä 53 HART handheld terminal Field Xpert Selecting device functions with a HART Communicator is a process involving a number of menu levels and a special HART function matrix. The HART manual in the carrying case of the HART Communicator contains more detailed information on the device. Operating program "FieldCare" FieldCare is Endress+Hauser’s FDT-based plant asset management tool and allows the configuration and diagnosis of intelligent field devices. By using status information, you also have a simple but effective tool for monitoring devices. The Proline flowmeters are accessed via a HART interface FXA195 or via the service interface FXA193. Operating program "SIMATIC PDM" (Siemens) SIMATIC PDM is a standardized, manufacturer-independent tool for the operation, configuration, maintenance and diagnosis of intelligent field devices. Operating program "AMS" (Emerson Process Management) AMS (Asset Management Solutions): program for operating and configuring devices

42

Endress+Hauser

Proline Promass 83

Operation

5.4.2

Current device description files

The following table illustrates the suitable device description file for the operating tool in question and then indicates where these can be obtained. HART protocol:
Valid for software: Device data HART Manufacturer ID: Device ID: HART version data: Software release: Operating program: Field Xpert handheld terminal FieldCare / DTM 3.01.00 11 hex (ENDRESS+HAUSER) 51hex Device Revision 9 / DD Revision 1 01.2010 Sources for obtaining device descriptions: • Use update function of handheld terminal • www.endress.com  Download-Area • CD–ROM (Endress+Hauser order number 56004088) • DVD (Endress+Hauser order number 70100690) • www.endress.com  Download-Area • www.endress.com  Download-Area Function DEVICE SOFTWARE  Function MANUFACTURER ID  Function DEVICE ID

AMS SIMATIC PDM

Tester/simulator: Fieldcheck

Sources for obtaining device descriptions: • Update by means of FieldCare via flow device FXA 193/291 DTM in Fieldflash Module

Endress+Hauser

43

Operation

Proline Promass 83

5.4.3

Device and process variables

Device variables: The following device variables are available using the HART protocol:
Code (decimal) 0 2 5 6 7 8 9 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Device variable OFF (unassigned) Mass flow Volume flow Corrected volume flow Density Reference density Temperature Target mass flow % Target mass flow Target volume flow % Target volume flow Target corrected volume flow Carrier mass flow % Carrier mass flow Carrier volume flow % carrier volume flow Carrier corrected volume flow %-BLACK LIQUOR °BAUME >1kg/l °BAUME 0 (multidrop mode), the current With output of the primary process variable is set to 4 mA.

Response data (numeric data in decimal form) Byte 0: active address

11

Read unique device identification using the TAG (measuring point designation) Access type = read

Bytes 0-5: TAG

Device identification delivers information on the device and the manufacturer. It cannot be changed. The response consists of a 12-byte device ID if the given TAG agrees with the one saved in the device: – Byte 0: Fixed value 254 – Byte 1: Manufacturer ID, 17 = E+H – Byte 2: Device type ID, 81 = Promass 83 or 80 = Promass 80 – Byte 3: Number of preambles – Byte 4: Universal commands rev. no. – Byte 5: Device-spec. commands rev. no. – Byte 6: Software revision – Byte 7: Hardware revision – Byte 8: Additional device information – Byte 9-11: Device identification

12

Read user message Access type = read

none

Bytes 0-24: User message Note! ! write the user message using Command 17. You can

13

Read TAG, descriptor and date Access type = read

none

– Byte 0-5: TAG – Bytes 6-17: Descriptor – Byte 18-20: Date Note! ! write the TAG, descriptor and date using You can Command 18.

14

Read sensor information on primary none process variable

– Bytes 0-2: Sensor serial number – Byte 3: HART unit code of sensor limits and measuring range of the primary process variable – Bytes 4-7: Upper sensor limit – Bytes 8-11: Lower sensor limit – Bytes 12-15: Minimum span Note! ! data relate to the primary process variable (= • The Mass flow). • Manufacturer-specific units are represented using the HART unit code "240".

15

Read output information of primary process variable Access type = read

none

– Byte 0: Alarm selection ID – Byte 1: Transfer function ID – Byte 2: HART unit code for the set measuring range of the primary process variable – Bytes 3-6: Upper range, value for 20 mA – Bytes 7-10: Start of measuring range, value for 4 mA – Bytes 11-14: Attenuation constant in [s] – Byte 15: Write protection ID – Byte 16: OEM dealer ID, 17 = E+H Factory setting: Primary process variable = Mass flow Note! ! can set the assignment of device variables to • You process variables using Command 51. • Manufacturer-specific units are represented using the HART unit code "240".

46

Endress+Hauser

Proline Promass 83

Operation

Command No. HART command / Access type 16 @Read the device production number Access type = read Write user message Access = write Write TAG, descriptor and date Access = write

Command data (numeric data in decimal form) none

Response data (numeric data in decimal form) Bytes 0-2: Production number

17

You can save any 32-character long text in the device under this parameter: Bytes 0-23: Desired user message With this parameter, you can store an 8 character TAG, a 16 character descriptor and a date: – Bytes 0-5: TAG) – Bytes 6-17: Descriptor – Byte 18-20: Date

Displays the current user message in the device: Bytes 0-23: Current user message in the device Displays the current information in the device: – Bytes 0-5: TAG – Bytes 6-17: Descriptor – Byte 18-20: Date

18

The following table contains all the common practice commands supported by the device.
Command No. HART command / Access type Common Practice Commands") 34 Write damping value for primary process variable Access = write Bytes 0-3: Damping value of the primary process variable Displays the current damping value in the device: in seconds Bytes 0-3: Damping value in seconds Factory setting: Primary process variable = Mass flow Write the desired measuring range: – Byte 0: HART unit code of the primary process variable – Bytes 1-4: Upper range, value for 20 mA – Bytes 5-8: Start of measuring range, value for 4 mA Factory setting: Primary process variable = Mass flow The currently set measuring range is displayed as a response: – Byte 0: HART unit code for the set measuring range of the primary process variable – Bytes 1-4: Upper range, value for 20 mA – Bytes 5-8: Start of measuring range, value for 4 mA Command data (numeric data in decimal form) Response data (numeric data in decimal form)

35

Write measuring range of primary process variable Access = write

!

Note! Manufacturer-specific units are represented using the Note! HART unit code "240". • Die You can set the assignment of device variables to process variables using Command 51. • If the HART unit code is not the correct one for the process variable, the device will continue with the last valid unit. none

!

38

Device status reset (Configuration changed) Access = write Simulate output current of primary process variable Access = write

none

40

Simulation of the desired output current of the primary process variable. An entry value of 0 exits the simulation mode: Byte 0-3: Output current in mA Factory setting: Primary process variable = Mass flow Note! ! set the assignment of device variables to process You can variables with Command 51.

The momentary output current of the primary process variable is displayed as a response: Byte 0-3: Output current in mA

42

Perform master reset Access = write

none

none

Endress+Hauser

47

Operation

Proline Promass 83

Command No. HART command / Access type 44 Write unit of primary process variable Access = write

Command data (numeric data in decimal form) Set unit of primary process variable. Only unit which are suitable for the process variable are transferred to the device: Byte 0: HART unit code Factory setting: Primary process variable = Mass flow Note! !the written HART unit code is not the correct one • If for the process variable, the device will continue with the last valid unit. • If you change the unit of the primary process variable, this has no impact on the system units.

Response data (numeric data in decimal form) The current unit code of the primary process variable is displayed as a response: Byte 0: HART unit code

! Note! Manufacturer-specific units are represented using the
HART unit code "240".

48

Read additional device status Access = read Read assignment of the device variables to the four process variables Access = read

none

The device status is displayed in extended form as the response: Coding: see table ä 50 Display of the current variable assignment of the process variables: – Byte 0: Device variable code to the primary process variable – Byte 1: Device variable code to the second process variable – Byte 2: Device variable code to the third process variable – Byte 3: Device variable code to the fourth process variable Factory setting: • Primary process variable: Code 1 for mass flow • Second process variable: Code 250 for totalizer 1 • Third process variable: Code 7 for density • Fourth process variable: Code 9 for temperature Note! ! set the assignment of device variables to process You can variables with Command 51.

50

none

51

Write assignments of the device variables to the four process variables Access = write

Setting of the device variables to the four process variables: – Byte 0: Device variable code to the primary process variable – Byte 1: Device variable code to the second process variable – Byte 2: Device variable code to the third process variable – Byte 3: Device variable code to the fourth process variable Code of the supported device variables: See data ä 44 Factory setting: • Primary process variable = Mass flow • Second process variable = Totalizer 1 • Third process variable = Density • Fourth process variable = Temperature

The variable assignment of the process variables is displayed as a response: – Byte 0: Device variable code to the primary process variable – Byte 1: Device variable code to the second process variable – Byte 2: Device variable code to the third process variable – Byte 3: Device variable code to the fourth process variable

48

Endress+Hauser

Proline Promass 83

Operation

Command No. HART command / Access type 53 Write device variable unit Access = write

Command data (numeric data in decimal form) This command sets the unit of the given device variables. Only those units which suit the device variable are transferred: – Byte 0: Device variable code – Byte 1: HART unit code Code of the supported device variables: See data ä 44

Response data (numeric data in decimal form) The current unit of the device variables is displayed in the device as a response: – Byte 0: Device variable code – Byte 1: HART unit code

! Note! Manufacturer-specific units are represented using the
HART unit code "240".

!

Note! • If the written unit is not the correct one for the device variable, the device will continue with the last valid unit. • If you change the unit of the device variable, this has no impact on the system units. As a response, the current number of the preambles is displayed in the response message: Byte 0: Number of preambles

59

Write number of preambles in response message Access = write

This parameter sets the number of preambles which are inserted in the response messages: Byte 0: Number of preambles (2 to 20)

Endress+Hauser

49

Operation

Proline Promass 83

5.4.5

Device status / Error messages

You can read the extended device status, in this case, current error messages, via Command "48". The command delivers information which are partly coded in bits (see table below).

!

Note! Explanation of the device status and error messages and their elimination Page 84 ff.
Byte-bit 0-0 0-1 0-2 1-1 1-2 1-3 1-4 1-5 3-3 3-4 3-6 3-7 4-3 4-4 5-7 6-0 6-1 6-2 6-3 6-4 6-5 6-6 6-7 7-0 7-1 7-2 7-3 7-4 7-5 7-6 7-7 8-0 8-1 8-2 8-3 8-4 8-5 8-6 Error No. 001 011 012 031 032 041 042 051 111 121 205 206 251 261 339 340 341 342 343 344 345 346 347 348 349 350 351 352 353 354 355 356 357 358 359 360 361 362 Pulse output: Pulse output frequency is out of range. Frequency output: The actual value for the flow lies outside the set limits. Current output: The actual value for the flow lies outside the set limits. Pulse buffer: The temporarily buffered flow portions (measuring mode for pulsating flow) could not be cleared or output within 60 seconds. Frequency buffer: The temporarily buffered flow portions (measuring mode for pulsating flow) could not be cleared or output within 60 seconds. Flow buffer: The temporarily buffered flow portions (measuring mode for pulsating flow) could not be cleared or output within 60 seconds. Short error description Page 84 ff. Serious device error Measuring amplifier has faulty EEPROM Error when accessing data of the measuring amplifier EEPROM S-DAT: Defective or missing S-DAT: Error accessing saved values T-DAT: Defective or missing T-DAT: Error accessing saved values I/O board and the amplifier board are not compatible. Totalizer checksum error I/O board and the amplifier board (software versions) are not compatible. T-DAT: Data download not successful T-DAT: Data upload not successful Internal communication fault on the amplifier board. No data reception between amplifier and I/O board

50

Endress+Hauser

Proline Promass 83

Operation

Byte-bit 9-0 9-1 9-2 9-3 9-4 9-5 9-6 9-7 10-0 10-1 10-2 10-3 11-6 11-7 12-0 12-1 12-7 13-0 13-2 13-3 13-5 13-6 13-7 14-3 14-7 15-0 15-1 15-2 15-3 15-4 15-5 15-6 15-7 16-0 16-1 16-2 16-3 16-4 16-5 16-6

Error No. 379

Short error description Page 84 ff. The measuring tube oscillation frequency is outside the permitted range.

380 381 The temperature sensor on the measuring tube is likely defective. 382 383 The temperature sensor on the carrier tube is likely defective. 384 385 386 387 388 389 390 471 472 473 474 501 502 571 572 586 587 588 601 611 612 Simulation current output active 613 614 621 622 Simulation frequency output active 623 624 631 632 Simulation pulse output active 633 634 641 642 Simulation status output active 643 644 Max. permitted batching time has been exceeded. Underbatching: the minimum quantity was not reached. Overbatching: the maximum permitted batching quantity was exceeded. The predefined batch quantity point was exceeded. End of filling process approaching. Maximum flow value entered is overshot. New amplifier software version is loaded. Currently no other commands are possible. Upload and download of device files. Currently no other commands are possible. Batching process in progress (valves are open) Batching process has been stopped (valves are closed) The fluid properties do not allow normal measuring operation. Extreme process conditions exist. The measuring system can therefore not be started. Overdriving of the internal analog to digital converter. A continuation of the measurement is no longer possible! Positive zero return active Amplifier error One of the measuring tube exciter coils (inlet or outlet) is likely defective.

Endress+Hauser

51

Operation

Proline Promass 83

Byte-bit 16-7 17-0 17-1 17-2 17-3 17-4 17-5 17-6 17-7 18-0 18-1 18-2 18-3 18-4 19-0 19-1

Error No. 651 652

Short error description Page 84 ff.

Simulation relay output active 653 654 661 662 Simulation current input active 663 664 671 672 Simulation status input active 673 674 691 692 700 701 Simulation of response to error (outputs) active Simulation of volume flow active The process fluid density is outside the upper or lower limit values set in the "EPD" function The maximum current value for the measuring tube exciter coils has been reached, since certain process fluid characteristics are extreme. Frequency control is not stable, due to inhomogeneous fluid. NOISE LIM. CH0 Overdriving of the internal analog to digital converter. A continuation of the measurement is still possible! NOISE LIM. CH1 Overdriving of the internal analog to digital converter. A continuation of the measurement is still possible! The electronics' measuring range will be exceeded. The mass flow is too high. The zero point adjustment is not possible or has been canceled. F-Chip is faulty or not plugged into the I/O board. Current input: The actual value for the current lies outside the set limits.

19-2 19-3

702 703

19-4

704

19-5 20-5 22-4 24-5

705 731 61 363

52

Endress+Hauser

Proline Promass 83

Operation

5.4.6

Switching HART write protection on and off

A jumper on the I/O board provides the means of switching HART write protection on or off.

#

Warning! Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power supply is switched off before you remove the cover of the electronics compartment. 1. 2. 3. 4. Switch off power supply. Remove the I/O board ä 96 Switch HART write protection on or off, as applicable, by means of the jumper å 33. Installation of the I/O board is the reverse of the removal procedure.

IN

T PU

/O

UT

PU

T

2

1

IN

P

/ UT

OU

TP

UT

3

IN

PU

O T/

UT

PU

T

4

2

a0001212

Fig. 33: 1 2

Switching HART write protection on and off

Write protection OFF (default), that is: HART protocol unlocked Write protection ON, that is: HART protocol locked

Endress+Hauser

53

Commissioning

Proline Promass 83

6
6.1

Commissioning
Function check

Make sure that the following function checks have been performed successfully before switching on the supply voltage for the measuring device: • Checklist for "Post-installation check" ä 25 • Checklist for "Post-connection check" ä 32

6.2

Switching on the measuring device

Once the function check has been performed successfully, the device is operational and can be switched on via the supply voltage. The device then performs internal test functions and the following messages are shown on the local display:
PROMASS 83 START-UP RUNNING ▼ PROMASS 83 DEVICE SOFTWARE V XX.XX.XX ▼ CURRENT OUTPUT FREQUENCY OUTPUT RELAY STATUS INPUT ▼ SYSTEM OK  OPERATION ▼ Current software version Startup message

List of installed input/output modules

Beginning of normal measuring mode

Normal measuring mode commences as soon as startup completes. Various measured value and/or status variables appear on the display (HOME position).

!

Note! If startup fails, an error message indicating the cause is displayed.

54

Endress+Hauser

Proline Promass 83

Commissioning

6.3

Quick Setup

In the case of measuring devices without a local display, the individual parameters and functions must be configured via the configuration program, e.g. FieldCare. If the measuring device is equipped with a local display, all the important device parameters for standard operation, as well as additional functions, can be configured quickly and easily by means of the following Quick Setup menus.

6.3.1

Quick Setup "Commissioning"
XXX.XXX.XX

E
E

+ +

Quick Setup

B

E +

QS 1002 Commission Language
2000

Esc

-

+

HOME-POSITION

Pre-setting m Selection pre-settings Delivery Settings Actual Settings n Mass flow Unit 0400 Mass flow Unit 3001 Totalizer Volume flow Unit 0402 Volume flow Unit 3001 Totalizer

Selection system units Density Unit 0420 Density Temperature Unit 0422 Temperature Quit

Corr. Vol. flow Unit 0404 Corr. Vol. flow Corr. Vol. 6460 calculation Density

Reference Unit 0421 Ref. Density
6461

Calculated
6462

Exp. Coeff. Lin
6463

Fix. Density

Exp. Coeff. SQR
6464

Reference temp. Yes o Configure another system unit ? No

p Current output n

Selection output type Freq./Pulse output n
4200

Quit

Operation Mode Frequency Assign 4000 Current output
4001

Pulse Assign 4221 Pulse output
4222

Assign 4201 Freq. output
4203

Current span
4002

End value freq.
4204

Pulse value
4223

Value 0/4 mA
4003

Value F Low
4205

Pulse width
4225

Value 20 mA
4004

Value F High
4206

Meas. mode
4226

Meas. mode
4005

Meas. mode
4207

Output signal
4227

Time constant
4006

Output signal
4208

Failsafe mode

Failsafe mode

Time constant
4209

Failsafe mode Yes q Configure another output ? No

Yes

r

Automatic configuration of display ?

No

Automatic parameterization of the display Carrying out another Quick Setup ? s Batching

Pulsating flow

Gas measurement

No

Carrying out the selected Quick Setup a0004561-en Fig. 34:

"QUICK SETUP COMMISSIONING"- menu for straightforward configuration of the major device functions

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Note! ! display returns to the cell SETUP COMMISSIONING (1002) if you press the • The

Q key combination during parameter interrogation The stored parameters remain valid. • The "Commissioning" Quick Setup must be carried out before one of the Quick Setups explained below is run. m The "DELIVERY SETTING" option sets every selected unit to the factory setting. The "ACTUAL SETTING" option accepts the units you previously configured.

n Only units not yet configured in the current Setup are offered for selection in each cycle. The unit for mass, volume and corrected volume is derived from the corresponding flow unit. o The "YES" option remains visible until all the units have been configured. "NO" is the only option displayed when no further units are available. p Only outputs not yet configured in the current Setup are offered for selection in each cycle. q The "YES" option remains visible until all the outputs have been configured. "NO" is the only option displayed when no further outputs are available. r The "automatic parameterization of the display" option contains the following basic settings/factory settings: YES: Main line = Mass flow; Additional line = Totalizer 1;  Information line = Operating/system conditions NO: The existing (selected) settings remain. s The QUICK SETUP BATCHING is only available when the optional software package BATCHING is installed.

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6.3.2

"Pulsating Flow" Quick Setup menu

Certain types of pump such as reciprocating, peristaltic and cam-type pumps, for example, create a flow characterized by severe periodic fluctuations. Negative flows can occur with pumps of these types on account of the closing volume of the valves or valve leaks.

A

Q

Q

B t Q

1 t 2

5 t Q

Q

3 t 4 t a0001213

Fig. 35: A B 1 2 3 4 5

Flow characteristics of various types of pump

With severely pulsating flow With low pulsating flow 1-cylinder cam pump 2-cylinder cam pump Magnetic pump Peristaltic pump, flexible connecting hose Multi-cylinder reciprocating pump

!

Note! Before carrying out the Quick Setup "Pulsating Flow" the Quick Setup "Commissioning. ä 55 Severely pulsating flow Once several device functions have been configured in the "Pulsating flow" Quick Setup menu, flow fluctuations of this nature can be compensated over the entire flow range and pulsating fluid flows measured correctly. You will find detailed instructions on how to use this Quick Setup menu below.

!

Note! It is always advisable to work through the "Pulsating flow" Quick Setup menu if there is any uncertainty about the exact flow characteristic. Slightly pulsating flow If flow fluctuations are no more than minor, as is the case, for example with gear-type, threecylinder or multi-cylinder pumps, it is not absolutely necessary to work through the Quick Setup menu. In cases of this nature, however, it is advisable to adapt the functions listed below (see the "Description of Device Functions" manual) to suit local process conditions in order to ensure a stable, unvarying output signal. This applies in particular to the current output: • Measuring system damping: FLOW DAMPING function  increase value • Current output damping: TIME CONSTANT function  increase the value

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Performing the "Pulsating flow" Quick Setup This Quick Setup menu guides you systematically through the setup procedure for all the device functions that have to be parameterized and configured for measuring pulsating flows. Note that this has no effect on values configured beforehand, such as measuring range, current range or full scale value!
XXX.XXX.XX

Esc

-

+

E

E

+ +

Quick Setup

B

HOME-POSITION

E +
1003 QS Pulsating Flow

Display 2002 damping

m
Totalizer 1 Totalizer 3002 mode (DAA) Totalizer 2

Selection totalizer Totalizer 3 Totalizer 3002 mode (DAC) Quit

Totalizer 3002 mode (DAB)

Yes

n

Configure another totalizer ?

No

o
Current output n

Selection of output type Freq.-/Pulse output n
4200

Quit

Operation mode Frequency
4004 4206

Pulse
4225

Measuring mode
4005

Measuring mode
4208

Measuring mode

Time constant

Time constant

Yes

p

Configure another output ?

No
8005

Alarm delay Assign 6400 LF-Cut off On-value 6402 LF-Cut off Off-value 6403 LF-Cut off Pressure 6404 shock suppression Quit Quick Setup a0002615-en Fig. 36:

Quick Setup for measuring severely pulsating flows.  Recommended settings are found on the following page.

m Only the counters not yet configured in the current Setup are offered for selection in each cycle. n The "YES" option remains visible until all the counters have been configured. "NO" is the only option displayed when no further counters are available. o Only the outputs not yet configured in the current Setup are offered for selection in each cycle. p The "YES" option remains visible until all the outputs have been configured. "NO" is the only option displayed when no further outputs are available.

!

Note! • The display returns to the cell QUICK SETUP PULSATING FLOW (1003) if you press the Q key combination during parameter interrogation. • The Setups can be called up either directly after the "COMMISSIONING" Quick Setup or manually by means of the QUICK SETUP PULSATING FLOW (1003) function.

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Recommended settings
"Pulsating Flow" Quick Setup menu HOME-Position  F  MEASURED VARIABLE (A) MEASURED VARIABLE  O  QUICK SETUP (B) QUICK SETUP  N  QS PULS. FLOW (1003) Function No. 1003 Function name QS PULSATING FLOW Selection with ( P ) YES After F is pressed by way of confirmation, the Quick Setup menu calls up all the subsequent functions in succession. ▼ Basic configuration 2002 3002 3002 3002 DISPLAY DAMPING TOTALIZER MODE (DAA) TOTALIZER MODE (DAB) TOTALIZER MODE (DAC) 1s BALANCE (Totalizer 1) BALANCE (Totalizer 2) BALANCE (Totalizer 3)

Signal type for "CURRENT OUTPUT 1 to n" 4004 4005 MEASURING MODE TIME CONSTANT PULSATING FLOW 1s

Signal type for "FREQ./PULSE OUTPUT 1 to n" (for FREQUENCY operating mode) 4206 4208 MEASURING MODE TIME CONSTANT PULSATING FLOW 0s

Signal type for "FREQ./PULSE OUTPUT 1 to n" (for PULSE operating mode) 4225 Other settings 8005 6400 6402 ALARM DELAY ASSIGN LOW FLOW CUTOFF ON-VALUE LOW FLOW CUTOFF 0s MASS FLOW Setting depends on diameter: DN 1 = 0.02 [kg/h] or [l/h] DN 2 = 0.10 [kg/h] or [l/h] DN 4 = 0.45 [kg/h] or [l/h] DN 8 = 2.0 [kg/h] or [l/h] DN 15 = 6.5 [kg/h] or [l/h] DN 15 FB = 18 [kg/h] resp. [l/h] DN 25 = 18 [kg/h] resp. [l/h] DN 25 FB = 45 [kg/h] resp. [l/h] DN 40 = 45 [kg/h] resp. [l/h] DN 40 FB = 70 [kg/h] resp. [l/h] DN 50 = 70 [kg/h] resp. [l/h] DN 50 FB = 180 [kg/h] resp. [l/h] DN 80 = 180 [kg/h] or [l/h] DN 100 = 350 [kg/h] or [l/h] DN 150 = 650 [kg/h] or [l/h] DN 250 = 1800 [kg/h] or [l/h] DN 350 = 3250 [kg/h] or [l/h] FB = Full bore versions of Promass I 6403 6404 OFF-VALUE LOW FLOW CUTOFF PRESSURE SHOCK SUPPRESSION ▼ Back to the HOME position:  Press and hold down Esc key X for longer than three seconds or  Repeatedly press and release Esc key X  Exit the function matrix step by step 50% 0s MEASURING MODE PULSATING FLOW

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6.3.3

"Batching" Quick Setup menu

This Quick Setup menu guides you systematically through the setup procedure for all the device functions that have to be parameterized and configured for batching operation. These basic settings allow simple (one step) batching processes. Additional settings, e.g. for the calculation of after runs or for multi-stage batching procedures, must be made via the function matrix itself (see the "Description of Device Functions" manual).

" !

Caution! The "Batching" Quick Setup sets certain device parameters for discontinuous measurement operation. If the measuring instrument is used for continuous flow measurement at a later time, we recommend at you rerun the "Commissioning" and/or "Pulsating Flow" Quick Setup. Note! • Before carrying out the Quick Setup "Batching" the Quick Setup "Commissioning" has to be executed. ä 55 • This function is only available when the additional "batching" software is installed in the measuring device (order option). You can order this software from E+H as an accessory at a later date. ä 83 • You can find detailed information on the batching functions in the separate "Description of Device Functions" manual". • You can also directly control filling process using the local display. During Quick Setup, an appropriate dialog appears concerning the automatic display configuration. Acknowledge this by clicking "YES". This assigns special batching functions (START, PRESET, MATRIX) to the bottom line of the display. These can be directly executed onsite using the three operating keys ( O / S / F ). Therefore, the measuring device can be fully deployed in the field as a "batch controller". ä 37 • The Quick Setup "Batching" is not available for Promass X.

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XXX.XXX.XX

Esc

-

+

E

E

+

Quick Setup

B

HOME-POSITION

E +
1005 QS Batching/Dosing

ON-Value 6402 Low flow cut off Flow damping
6603

Pressure shock 6404 suppression Batch Selector Batch Name Batch Quantity
7200

7201

7203

Fix 7204 Compensation Quantity

Relay 1

Select Output?

Relay 2

Assign Relay Terminal No.

4700

4780

YES
Max. Batch Time

Batch Supervision?
7240

NO

YES

Autom. Configuration Display?

NO

Locked

PRESET Batch quantity

Access Customer

Automatic parameterization of the display

Quit Quick Setup a0004644-en Fig. 37:

Quick Setup "Batching"

Recommended settings are found on the following page.

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Recommended settings
"Batching" Quick Setup menu HOME-Position  F  MEASURED VARIABLE (A) MEASURED VARIABLE  O  QUICK SETUP (B) QUICK SETUP  N  QUICK SETUP BATCHING (1005) Function No. 1005 Function name QUICK SETUP BATCHING / DOSING Setting to be selected ( P ) (to next function with F ) YES After F is pressed by way of confirmation, the Quick Setup menu calls up all the subsequent functions in succession. ▼

! Note! a gray background are configured automatically (by the measuring system itself) Functions with
6400 6402 6403 6603 6404 7200 7201 7202 7203 7204 7205 7208 7209 4700 4780 7220 7240 7241 7242 2200 2220 2400 2420 2600 2620 ASSIGN LOW FLOW CUTOFF ON-VALUE LOW FLOW CUTOFF OFF-VALUE LOW FLOW CUTOFF FLOW DAMPING PRESSURE SHOCK SUPPRESSION BATCH SELECTOR BATCH NAME ASSIGN BATCH VARIABLE BATCH QUANTITY FIXED CORRECTION QUANTITY CORRECTION MODE BATCH STAGES INPUT FORMAT ASSIGN RELAY TERMINAL NUMBER OPEN VALVE 1 MAXIMUM BATCH TIME MINIMUM BATCH QUANTITY MAXIMUM BATCH QUANTITY ASSIGN (main line) ASSIGN (Multiplex main line) ASSIGN (additional line) ASSIGN (Multiplex additional line) ASSIGN (information line) ASSIGN (Multiplex information line) ▼ Back to the HOME position:  Press and hold down Esc key X for longer than three seconds or  Repeatedly press and release Esc key X  Exit the function matrix step by step MASS FLOW See Table on ä 63 50% 0 seconds 0 seconds BATCH #1 BATCH #1 MASS 0 0 OFF 1 VALUE INPUT BATCH VALVE 1 Output (display only) 0% or 0 [unit] 0 seconds (= switched off) 0 0 BATCH NAME OFF BATCH DOWNWARDS OFF BATCHING KEYS OFF

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Low flow cut off / factory settings (v & 0.04 m/s (0.13 ft/s)) DN 1 2 4 8 15 15 FB 25 25 FB 40 40 FB 50 50 FB 80 100 150 250 1/24" 1/12" 1/8" 3/8" 1/2" 1/2" 1" 1" 1 ½" 1 ½" 2" 2" 3" 4" 6" 10" SI units [kg/h] 0.08 0.4 1.8 8 26 72 72 180 180 300 300 720 720 1 200 2 600 7 200 US units [lb/min] 0.003 0.015 0.066 0.3 1.0 2.6 2.6 6.6 6.6 11 11 26 26 44 95 260

FB = Full bore versions of Promass I

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6.3.4

"Gas Measurement" Quick Setup menu

The measuring device is not only suitable for measuring liquid flow. Direct mass measurement based on the Coriolis principle is also possible for measuring the flow rate of gases.

!

Note! • Before carrying out the Quick Setup "Gas measurement" the Quick Setup "Commissioning" has to be executed. ä 55 ä 58 • Only mass and Corrected volume flow can be measured and output with the gas measurement mode. Note that direct density and/or volume measurement is not possible! • The flow ranges and measuring accuracy that apply to gas measurement are not the same as those for liquids. • If corrected volume flow (e.g. in Nm/h) is to be measured and output instead of the mass flow (e.g. in kg/h), change the setting for the CORRECTED VOLUME CALCULATION function to "FIXED REFERENCE DENSITY" in the "Commissioning" Quick Setup menu. Corrected volume flow can be assigned as follows: – to a display line, – to the current output, – to the pulse/frequency output. Performing the "Gas Measurement" Quick Setup This Quick Setup menu guides you systematically through the setup procedure for all the device functions that have to be parameterized and configured for gas measurement.

XXX.XXX.XX

Esc

-

+

E

HOME POSITION

E

+ +

Quick Setup

B

E

1004 Setup Gas measurement

6400 Assign Low flow cut off

On value 6402 Low flow cut off Off value 6403 Low flow cut off

a0002618-en

Fig. 38:

"Gas Measurement" Quick Setup menu

Recommended settings are found on the following page.

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Recommended settings
"Gas Measurement" Quick Setup menu HOME position  F  MEASURED VARIABLE (A) MEASURED VARIABLE  O  QUICK SETUP (B) QUICK SETUP  N  QS-GAS MEASUREMENT (1004) Function No. Function name Setting to be selected ( P ) (to next function with F ) YES After F is pressed by way of confirmation, the Quick Setup menu calls up all the subsequent functions in succession. ▼ 6400 ASSIGN LOW FLOW CUTOFF On account of the low mass flow involved when gas flows are measured, it is advisable not use a low flow cut off. Setting: OFF 6402 ON-VALUE LOW FLOW CUTOFF If the ASSIGNMENT LOW FLOW CUTOFF function was not set to "OFF", the following applies: Setting: 0.0000 [unit] User input: Flow rates for gas measurements are low, so the value for the switch-on point (= low flow cut off) must be correspondingly low. 6403 OFF-VALUE LOW FLOW CUTOFF If the ASSIGNMENT LOW FLOW CUTOFF function was not set to "OFF", the following applies: Setting: 50% User input: Enter the switch-off point as a positive hysteresis in %, referenced to the switch-on point. ▼ Back to the HOME position:  Press and hold down Esc key X for longer than three seconds or  Repeatedly press and release Esc key X  Exit the function matrix step by step

1004

QS GAS MEASUREMENT

!

Note! Quick Setup automatically deactivates the function EMPTY PIPE DETECTION (6420) so that the instrument can measure flow at low gas pressures.

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6.3.5

Data backup/transmission

Using the T-DAT SAVE/LOAD function, you can transfer data (device parameters and settings) between the T-DAT (exchangeable memory) and the EEPROM (device storage unit). This is required in the following instances: • Creating a backup: current data are transferred from an EEPROM to the T-DAT. • Replacing a transmitter: current data are copied from an EEPROM to the T-DAT and then transferred to the EEPROM of the new transmitter. • Duplicating data: current data are copied from an EEPROM to the T-DAT and then transferred to EEPROMs of identical measuring points.

!

Note! For information on installing and removing the T-DAT Page 93 ff.

XXX.XXX.XX

Esc

-

+

E

F

O

Quick Setup

HOME POSITION

N
T-DAT SAVE/LOAD

LOAD

P
NO YES

SAVE

P
NO

CANCEL

F
YES

F

P

P

F
Restart of the measuring device

F

F
Input is saved

F

a0001221-en

Fig. 39:

Data backup/transmission with T-DAT SAVE/LOAD function

Information on the LOAD and SAVE options available: LOAD: Data are transferred from the T-DAT to the EEPROM.

!

Note! • Any settings already saved on the EEPROM are deleted. • This option is only available, if the T-DAT contains valid data. • This option can only be executed if the software version of the T-DAT is the same or newer than that of the EEPROM. Otherwise, the error message "TRANSM. SW-DAT" appears after restarting and the LOAD function is then no longer available. SAVE: Data are transferred from the EEPROM to the T-DAT

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6.4
6.4.1

Configuration
Two current outputs: active/passive

The current outputs are configured as "active" or "passive" by means of various jumpers on the I/O board or the current submodule.

" #

Caution! The configuration of the current outputs as "active" or "passive" is only possible on non-Ex i I/O boards. Ex i I/O boards are permanently wired as "active" or "passive", see Table ä 29 Warning! Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power supply is switched off before you remove the cover of the electronics compartment. 1. 2. 3. Switch off power supply Remove the I/O board ä 96 Set the jumpers å 40

"

Caution! – Risk of destroying the measuring device. Set the jumpers exactly as shown in the diagram. Incorrectly set jumpers can cause overcurrents that would destroy either the measuring device or external devices connected to it. – Note that the position of the current submodule on the I/O board can vary, depending on the version ordered, and that the terminal assignment in the connection compartment of the transmitter varies accordingly ä 29.

4.

Installation of the I/O board is the reverse of the removal procedure.

1.1 1 1.2
T PU /O UT PU T 2

IN

IN

P

/ UT

OU

TP

UT

3

IN

T PU

/O

UT

PU

T

4

2.1 2 2.2
Fig. 40: 1 1.1 1.2 2 2.1 2.2 Configuring current outputs with the aid of jumpers (I/O board)

+ + a0001214 Current output 1 with HART Active current output (default) Passive current output Current output 2 (optional, plug-in module) Active current output (default) Passive current output

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6.4.2

Current input: active/passive

The current outputs are configured as "active" or "passive" by means of various jumpers on the current input submodule.

#

Warning! Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power supply is switched off before you remove the cover of the electronics compartment. 1. 2. 3. Switch off power supply Remove the I/O board ä 96 Set the jumpers å 41

"

Caution! – Risk of destroying the measuring device. Set the jumpers exactly as shown in the diagram. Incorrectly set jumpers can cause overcurrents that would destroy either the measuring device or external devices connected to it. – Note that the position of the current submodule on the I/O board can vary, depending on the version ordered, and that the terminal assignment in the connection compartment of the transmitter varies accordingly ä 29.

4.

Installation of the I/O board is the reverse of the removal procedure.

IN

T PU

/O

UT

PU

T

2

IN

T PU

/O

UT

PU

T

3

IN

P

/ UT

OU

TP

UT

4

1

+

2

+ a0005124 Fig. 41:

Configuring current inputs with the aid of jumpers (I/O board)

Current input 1 (optional, plug-in module) 1 Active current input (default) 2 Passive current input

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6.4.3

Relay contacts: Normally closed/Normally open

The relay contact can be configured as normally open (NO or make) or normally closed (NC or break) contacts by means of two jumpers on the I/O board or on the pluggable submodule. This configuration can be called up at any time with the ACTUAL STATUS RELAY" function (No. 4740).

#

Warning! Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power supply is switched off before you remove the cover of the electronics compartment. 1. 2. 3. Switch off power supply Remove the I/O board ä 96 Set the jumpers å 42

"

Caution! – If you change the setting you must always change the positions of both jumpers! Note precisely the specified positions of the jumpers. – Note that the position of the relay submodule on the I/O board can vary, depending on the version ordered, and that the terminal assignment in the connection compartment of the transmitter varies accordingly ä 29.

4.

Installation of the I/O board is the reverse of the removal procedure.

T PU UT /O UT INP T PU UT /O UT INP T PU UT /O UT INP

2

3

4

1 2

+ + a0001215 Fig. 42: 1 2

Configuring relay contacts (NC / NO) on the convertible I/O board (submodule).

Configured as NO contact (default, relay 1) Configured as NC contact (default, relay 2, if installed)

1

+ +

1 2

+ +

A
2
Fig. 43: 1 2

B a0001216 Configuring relay contacts (NC / NO) on the non-convertible I/O board.A = Relay 1;  B = Relay 2

Configured as NO contact (default, relay 1) Configured as NC contact (default, relay 2)

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6.4.4

Concentration measurement

The measuring device determines three primary variables simultaneously: • Mass flow • Fluid density • Fluid temperature As standard, these measured variables allow other process variables to be calculated, such as volume flow, reference density (density at reference temperature) and corrected volume flow. The optional software package "Concentration measurement" (F-Chip, accessories) offers a multitude of additional density functions. Additional evaluation methods are available in this way, especially for special density calculations in all types of applications: ä 83 • Calculating percentage contents, mass and volume flow in two-phase media (carrier fluid and target fluid), • Converting density of the fluid into special density units (°Brix, °Baumé, °API, etc.). Concentration measurement with fixed calculation function By means of the DENSITY FUNCTION (7000) function, you can select various density functions which use a fixed specified calculation mode for calculating concentration:
Density function %-MASS %-VOLUME Remarks By using the functions for two-phase-media, it is possible to calculate the percentage mass or volume contents of the carrier fluid or the target fluid. The basic equations (without temperature compensation) are:

Mass [%] =

D2 · (r – D1) ·100% r ·(D2 – D1) a0004610-en Volume [%] =

(r – D1) ·100% (D2 – D1) a0004619-en D1 = density of carrier fluid (transporting liquid, e.g. water) D2 = density of target fluid (material transported, e.g. lime powder or a second liquefied material to be measured)  = measured overall density °BRIX Density unit used for the Food & Beverage industry which deals with the saccharose content of aqueous solutions, e.g. for measuring solutions containing sugar such as fruit juice, etc. The following ICUMSA table for Brix units is the basis for calculations within the device. This density unit or scale is mainly used for acidic solutions, e.g. ferric chloride solutions. Two Baumé scales are used in practice: – BAUME > 1 kg/l: for solutions heavier than water – BAUME < 1 kg/l: for solutions lighter than water °BALLING °PLATO Both units are a commonly used basis for calculating the fluid density in the brewery industry. A liquid with a value of 1° BALLING (Plato) has the same fluid density as a water/cane sugar solution consisting of 1 kg cane sugar dissolved in 99 kg of water. 1° Balling (Plato) is thus 1% of the liquid weight. The units of concentration used in the paper industry for black liquor in % by mass. The formula used for the calculation is the same as for %-MASS. °API (= American Petroleum Institute) Density units specifically used in North America for liquefied oil products.

°BAUME

%-BLACK LIQUOR °API

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XXX.XXX.XX

Esc

-

+

E

HOME POSITION

E

+ +

Special function

H

E

Density functions

HAA

700

Configuration

Density function

7000

Selection ° API ° BAUME ° PLATO ° BALLING

% MASS % VOLUME

° BRIX

FLEXIBLE

7001

7007

7007

Reference density Carrier fluid
7002

Expansion coefficient linear
7008

Expansion coefficient linear
7008

see separate description

Expansion coeff. linear Carrier fluid
7003

Expansion coefficient square

Expansion coefficient square
7009

Expansion coeff. sqr. Carrier fluid
7004

Reference temperature

Reference density Target fluid
7005

Expansion coeff. linear Target fluid
7006

Expansion coeff. sqr. Target fluid
7009

Reference temperature a0004598-en Fig. 44:

Selecting and configuring different density functions in the function matrix

Brixgrade (density of hydrous saccharose solution in kg/m³) °Brix 0 5 10 15 20 25 30 35 40 45 10°C 999.70 1019.56 1040.15 1061.48 1083.58 1106.47 1130.19 1154.76 1180.22 1206.58 20°C 998.20 1017.79 1038.10 1059.15 1080.97 1103.59 1127.03 1151.33 1176.51 1202.61 30°C 995.64 1015.03 1035.13 1055.97 1077.58 1099.98 1123.20 1147.58 1172.25 1198.15 40°C 992.21 1011.44 1031.38 1052.08 1073.50 1095.74 1118.80 1142.71 1167.52 1193.25 50°C 988.03 1007.14 1026.96 1047.51 1068.83 1090.94 1113.86 1137.65 1162.33 1187.94 60°C 983.19 1002.20 1021.93 1042.39 1063.60 1085.61 1108.44 1132.13 1156.71 1182.23 70°C 977.76 996.70 1016.34 1036.72 1057.85 1079.78 1102.54 1126.16 1150.68 1176.14 80°C 971.78 989.65 1010.23 1030.55 1051.63 1073.50 1096.21 1119.79 1144.27 1169.70

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Brixgrade (density of hydrous saccharose solution in kg/m³) °Brix 50 55 60 65 70 75 80 85 10°C 1233.87 1262.11 1291.31 1321.46 1352.55 1384.58 1417.50 1451.30 20°C 1229.64 1257.64 1286.61 1316.56 1347.49 1379.38 1412.20 1445.90 30°C 1224.98 1252.79 1281.59 1311.38 1342.18 1373.88 1406.70 1440.80 40°C 1219.93 1247.59 1276.25 1305.93 1336.63 1368.36 1401.10 1434.80 50°C 1214.50 1242.05 1270.61 1300.21 1330.84 1362.52 1395.20 1429.00 60°C 1208.70 1236.18 1264.67 1294.21 1324.80 1356.46 1389.20 1422.90 70°C 1202.56 1229.98 1258.45 1287.96 1318.55 1350.21 1383.00 1416.80 80°C 1196.11 1223.53 1251.88 1281.52 1312.13 1343.83 1376.60 1410.50

Source: A. & L. Emmerich, Technical University of Brunswick; officially recommended by ICUMSA, 20th session 1990

Concentration measurement with flexible calculation function Under certain application conditions, it may not be possible to use density functions with a fixed calculation function (% mass, °Brix, etc.). However, user-specific or application-specific concentration calculations can be used with the "FLEXIBLE" setting in the function DENSITY FUNCTION (7000). The following types of calculation can be selected in function MODE (7021): • % MASS 3D • % VOLUME 3D • % MASS 2D • % VOLUME 2D • OTHER 3D • OTHER 2D Calculation type "% MASS 3D" or "% VOLUME 3D" For this type of calculation, the relationship between the three variables - concentration, density and temperature must be known (3-dimensional), e.g. by a table. In this way, the concentration can be calculated from the measured density and temperature values by means of the following formula (the coefficients AO, A1, etc. have to be determined by the user):
K = A0 + A1 · r + A2 · r +A3 · r + A4 · r +B1 · T + B2 · T + B3 · T
K  A0 A1 A2 A3 A4 B1 B2 B3 T Concentration Currently measured density Value from function (COEFFICIENT A0 (7032)) Value from function (COEFFICIENT A1 (7033) Value from function (COEFFICIENT A2 (7034) Value from function (COEFFICIENT A3 (7035) Value from function (COEFFICIENT A4 (7036) Value from function (COEFFICIENT B1 (7037) Value from function (COEFFICIENT B2 (7038) Value from function (COEFFICIENT B3 (7039) Currently measured temperature in °C
2 3 4 2 3 a0004620 72

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Commissioning

Example: The following is a concentration table from a reference source.
Temperature Density 825 kg/m 840 kg/m 855 kg/m 870 kg/m 885 kg/m 900 kg/m 915 kg/m 93.6% 89.3% 84.4% 79.1% 73.4% 67.3% 60.8% 92.5% 88.0% 83.0% 77.6% 71.8% 65.7% 59.1% 91.2% 86.6% 81.5% 76.1% 70.2% 64.0% 57.3% 90.0% 85.2% 80.0% 74.5% 68.6% 62.3% 55.5% 88.7% 83.8% 78.5% 72.9% 66.9% 60.5% 53.7% 10°C 15°C 20°C 25°C 30°C

!

Note! The coefficients for the Promass 83 concentration algorithm should be determined with the density in units of kg/liter, temperature in °C and concentration in decimal form (0.50, not 50%). The coefficients B1, B2 and B3 must be entered in scientific notation into the matrix positions 7037, 7038 and 7039 as a product with 10, 10 or 10 Assume: Density (): 870 kg/m  0.870 kg/l Temperature (T): 20°C Coefficients determined for table above: A0 = -2.6057 A1 = 11.642 A2 = -8.8571 A3 = 0 A4 = 0 B1 = -2.7747·10-3 B2 = -7.3469·10-6 B3 = 0 Calculation:
K = A0 + A1 · r + A2 · r2 +A3 · r3 + A4 · r4 +B1 · T + B2 · T2 + B3 · T3 a0004620 =

-2.6057 + 11.642 · 0.870 + (-8.8571) · 0.870 + 0 · 0.870 + 0 · 0.870 + (-2.7747)·10  · 20 + (-7.3469)·10 · 20 + 0 · 20

= =

0.7604 76.04%

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Calculation type "% MASS 2D" or "% VOLUME 2D" For this type of calculation, the relationship between the two variables concentration and reference density must be known (2-dimensional), e.g. by a table. In this way, the concentration can be calculated from the measured density and temperature values by means of the following formula (the coefficients AO, A1, etc. have to be determined by the user):
K = A0 + A1 · rref + A2 · rref +A3 · rref + A4 · rref
K ref A0 A1 A2 A3 A4 Concentration Currently measured reference density Value from function (COEFFICIENT A0 (7032)) Value from function (COEFFICIENT A1 (7033) Value from function (COEFFICIENT A2 (7034) Value from function (COEFFICIENT A3 (7035) Value from function (COEFFICIENT A4 (7036)
2 3 4 a0004621 !

Note! Promass determines the reference density by means of the density and temperature currently measured. To do so, both the reference temperature (function REFERENCE TEMPERATURE) and the expansion coefficients (function EXPANSION COEFF) must be entered in the measuring system. The parameters important for measuring the reference density can also be configured directly via the "Commissioning" Quick Setup menu. Calculation type "OTHER 3D" or "OTHER 2D" With this option, users can enter a free selectable designation for their specific concentration unit or target parameters (see function TEXT ARBITRARY CONCENTRATION (0606)).

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6.4.5

Advanced diagnostic functions

Changes to the measuring system, e.g. coating buildup or corrosion and abrasion on the measuring tubes can be detected at an early stage by means of the optional software package "Advanced Diagnostics" (F-Chip, accessories ä 83). Normally, these influences reduce the measuring accuracy of the system or may lead to serious system errors. By means of the diagnostic functions it is now possible to record various process and device parameters during operation, e.g. mass flow, density/reference density, temperature values, measuring tube damping etc. By analyzing the trend of these measured values, deviations of the measuring system from a "reference status" can be detected in good time and corrective measures can be taken. Reference values as the basis for trend analysis Reference values of the parameters in question must always be recorded for trend analysis. These reference values are determined under reproducible, constant conditions. Such reference values are initially recorded during calibration at the factory and saved in the measuring device. Reference data can also be ascertained under customer-specific process conditions, e.g. during commissioning or at certain process stages (cleaning cycles, etc.). Reference values are recorded and saved in the measuring system always by means of the device function REFERENCE CONDITION USER (7401).

"

Caution! It is not possible to analyze the trend of process/device parameters without reference values! Reference values can only be determined under constant, non-changing process conditions. Methods of ascertaining data Process and device parameters can be recorded in two different ways which you can define in the function ACQUISITION MODE (7410): • PERIODICAL option: Measuring device acquires data periodically. Enter the desired time interval by means of the function ACQUISITION PERIOD (7411). • SINGLE SHOT option: The user himself acquires the data manually at different, free selectable periods. Ensure that the process conditions always correspond to the reference status when data is being recorded. It is only in this way that deviations from the reference status can be clearly determined.

!

Note! The last ten entries are retained in chronological order in the measuring system. The "history" of such values can be called up via various functions:
Diagnosis parameters Mass flow Density Reference density Temperature Measuring tube damping Sensor symmetry Operating frequency fluctuation Tube damping fluctuation Data saved (per parameter) Reference value REFERENCE VALUE function Lowest measured value  MINIMUM VALUE function Highest measured value  MAXIMUM VALUE function List of the last ten measured values  HISTORY function Deviation measured/reference value  ACTUAL DEVIATION function

More detailed information can be found in the "Description of Device Functions" manual.

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Triggering warning messages If required, a limit value can be assigned to all the process/device parameters relevant to the diagnostic functions. A warning message is triggered if this limit value is exceeded  function WARNING MODE (7403). The limit value is entered into the measuring system as an absolute (+/-) or relative deviation from the reference value  function WARNING LEVEL (74…). Deviations arising and recorded by the measuring system can also be output via the current or relay outputs. Data interpretation The way the data recorded by the measuring system is interpreted depends largely on the application in question. This means that users must have a very good knowledge of their specific process conditions and the related deviation tolerances in the process, which have to be determined by the users themselves in each individual case. For example, when using the limit function it is especially important to know the minimum and maximum deviation tolerances allowed. Otherwise there is the danger that a warning message is triggered inadvertently during "normal" process fluctuations. There can be various reasons for deviating from the reference status. The following table provides examples and pointers for each of the six diagnosis parameters recorded:
Diagnosis parameters Mass flow Density Reference density Possible reasons for deviation A deviation from the reference status indicates possible zero point shift. A deviation from the reference status can be caused by a change in the measuring tube resonance frequency, e.g. from deposits in the measuring tube, corrosion or abrasion. The reference density values can be interpreted in the same way as the density values. If the fluid temperature cannot be kept completely constant, you can analyze the reference density (density at a constant temperature, e.g. at 20 °C) instead of the density. Ensure that the parameters required for calculating the reference density have been correctly configured (functions REFERENCE TEMPERATURE and EXPANSION COEFF.). Use this diagnosis parameter to check the functionality of the PT 100 temperature sensor. A deviation from the reference status can be caused by a change in measuring tube damping, e.g. from mechanical changes (coating buildup, corrosion, abrasion). Use this diagnosis parameter to determine whether the sensor signals are symmetrical. A deviation in the operating frequency fluctuation indicates possible gas content in the medium. A deviation in the tube damping fluctuation indicates possible gas content in the medium.

Temperature Measuring tube damping Sensor symmetry Operating frequency fluctuation Tube damping fluctuation

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6.5
6.5.1

Adjustment
Zero point adjustment

All measuring devices are calibrated with state-of-the-art technology. The zero point obtained in this way is printed on the nameplate.  Calibration takes place under reference operating conditions ä 108 Consequently, the zero point adjustment is generally not necessary! Experience shows that the zero point adjustment is advisable only in special cases: • To achieve highest measuring accuracy also at very small flow rates. • Under extreme process or operating conditions (e.g. very high process temperatures or very high viscosity fluids). Preconditions for a zero point adjustment Note the following before you perform a zero point adjustment: • A zero point adjustment can be performed only with fluids that contain no gas or solid contents. • Zero point adjustment is performed with the measuring tubes completely filled and at zero flow (v = 0 m/s). This can be achieved, for example, with shutoff valves upstream and/or downstream of the sensor or by using existing valves and gates. – Normal operation  Valves 1 and 2 open – Zero point adjustment with pump pressure  Valve 1 open / valve 2 closed – Zero point adjustment without pump pressure  Valve 1 closed / valve 2 open

2

1

a0003601

Fig. 45:

Zero point adjustment and shutoff valves

"

Caution! • If the fluid is very difficult to measure (e.g. containing entrained solids or gas) it may prove impossible to obtain a stable zero point despite repeated zero point adjustments. In instances of this nature, please contact your E+H service center. • You can view the currently valid zero point value using the ZERO POINT function (see the "Description of Device Functions" manual).

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Performing a zero point adjustment 1. 2. 3. 4. 5. Let the system run until operating conditions have been reached. Stop the flow (v = 0 m/s). Check the shutoff valves for leaks. Check that operating pressure is correct. Perform a zero point adjustment as follows:
Key F P P P N P P Procedure HOME position  Enter the function matrix Select the BASIC FUNCTION block Select the PROCESS PARAMETER group Select the ADJUSTMENT function group Select the ZERO ADJUST. function After you press P, you are automatically prompted to enter the code if the function matrix is still disabled. Enter the code (83 = default) Confirm the code as entered. F The ZERO ADJUST function reappears on the display. Select START Confirm the entry by pressing the Enter key. The confirmation prompt appears on the display. Select YES. ZERO ADJUST. CANCEL ZERO ADJUST. START SURE? NO SURE? YES Display text > GROUP SELECTION< MEASURED VARIABLES > GROUP SELECTION< BASIC FUNCTION > GROUP SELECTION< PROCESS PARAMETER > GROUP SELECTION< ADJUSTMENT ZERO ADJUST. CANCEL CODE ENTRY *** CODE ENTRY 83 PROGRAMMING ENABLED

P F P

F

Confirm the entry by pressing the Enter key. Zero point adjustment now starts. ZERO ADJUST. While zero point adjustment is in progress, the display shown here is visible for RUNNING 30 to 60 seconds. If the flow of fluid in the pipe exceeds 0.1 m/s, an error message appears on the display: ZERO ADJUST NOT POSSIBLE. When the zero point adjustment completes, the ZERO ADJUST. function reappears on the display. ZERO ADJUST. CANCEL ZERO POINT

F Q

After actuating the Enter key, the new zero point value is displayed. Simultaneously pressing P  HOME position

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6.5.2

Density adjustment

It is advisable to perform a density adjustment when optimum measuring accuracy is required for calculating density dependent values. The application may require a 1-point or 2-point density adjustment. 1-point density adjustment (with one fluid): This type of density adjustment is necessary under the following circumstances: • The sensor does not measure exactly the density value that the user expects on the basis of laboratory analyses. • The fluid properties are outside the measuring points set at the factory, or the reference operating conditions used to calibrate the measuring device. • The system is used exclusively to measure a fluid’s density which must be registered to a high degree of accuracy under constant conditions. Example: Brix density measurement for apple juice. 2-point density adjustment (with two fluids): This type of adjustment is always to be carried out if the measuring tubes have been mechanically altered by, e.g. material buildup, abrasion or corrosion. In such cases, the resonant frequency of the measuring tubes has been affected by these factors and is no longer compatible with the calibration data set at the factory. The 2-point density adjustment takes these mechanically-based changes into account and calculates new, adjusted calibration data. Performing a 1-point or 2-point density adjustment

"

Caution! • Onsite density adjustment can be performed only if the user has detailed knowledge of the fluid density, obtained for example from detailed laboratory analyses. • The target density value specified in this way must not deviate from the measured fluid density by more than ±10%. • An error in defining the target density affects all calculated density and volume functions. • The 2-point density adjustment is only possible if both target density values are different from each other by at least 0.2 kg/l. Otherwise the error message #731 (adjustment is not possible) appears in the "Diag. - Act. Sys. Condition" parameter. • Density adjustment changes the factory density calibration values or the calibration values set by the service technician. • The functions outlined in the following instructions are described in detail in the "Description of Device Functions" manual. 1. 2. 3. Fill the sensor with fluid. Make sure that the measuring tubes are completely filled and that liquids are free of gas bubbles. Wait until the temperature difference between fluid and measuring tube has equalized. The time you have to wait for equalization depends on the fluid and the temperature level. Using the local display, select the SETPOINT DENSITY function in the function matrix and perform density adjustment as follows:
Function name DENSITY ADJUST MODE Setting to be selected ( O or S ) (to next function with F ) Use P to select a 1- or 2-point adjustment. Note! When you press P you are automatically prompted to enter the access code if the function matrix is still disabled. Enter the code. 6483 DENSITY SET VALUE 1 Use P to enter the target density of the first fluid and press F to save this value (input range = actual density value ±10%).

Function No. 6482

!

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Function No. 6484

Function name MEASURE FLUID 1

Setting to be selected ( O or S ) (to next function with F ) Use P to select START and press F . The message "DENSITY MEASUREMENT RUNNING" appears on the display for approximately 10 seconds. During this time Promass measures the current density of the first fluid (measured density value). ▼ For 2-point density adjustment only:

6485 6486

DENSITY SET VALUE 2 MEASURE FLUID 2

Use P to enter the target density of the second fluid and press F to save this value (input range = actual density value ±10%). Use P to select START and press F . The message "DENSITY MEASUREMENT RUNNING" appears on the display for approximately 10 seconds. During this time Promass measures the current density of the second fluid (measured density value). ▼

6487

DENSITY ADJUSTMENT

Use P to select DENSITY ADJUSTMENT and press F. Promass compares the measured density value and the target density value and calculates the new density coefficient. If the density adjustment does not complete correctly, you can select the RESTORE ORIGINAL function to reactivate the default density coefficient. ▼

6488

RESTORE ORIGINAL

Back to the HOME position: Press and hold down Esc key (X) for longer than three seconds or  Repeatedly press and release Esc key (X)  Exit the function matrix step by step

6.6

Rupture disk

Sensor housings with integrated rupture disks are optionally available.

#

Warning! • Make sure that the function and operation of the rupture disk is not impeded through the installation. Triggering overpressure in the housing as stated on the indication label. Take adequate precautions to ensure that no damage occurs, and risk to human life is ruled out, if the rupture disk is triggered. Rupture disk: Burst pressure 10 to 15 bar (145 to 218 psi) (Promass X: 5,5 to 6,5 bar (80 to 94 psi)) • Please note that the housing can no longer assume a secondary containment function if a rupture disk is used. • It is not permitted to open the connections or remove the rupture disk. Caution! • Rupture disks can not be combined with separately available heating jacket (except Promass A). • The existing connection nozzles are not designed for a rinse or pressure monitoring function. Note! • Before commissioning, please remove the transport protection of the rupture disk. • Please note the indication labels.

" !

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6.7

Purge and pressure monitoring connections

The sensor housing protects the inner electronics and mechanics and is filled with dry nitrogen. Beyond that, up to a specified measuring pressure it additionally serves as secondary containment.

#

Warning! For a process pressure above the specified containment pressure, the housing does not serve as an additional secondary containment. In case a danger of measuring tube failure exists due to process characteristics, e.g. with corrosive process fluids, we recommend the use of sensors whose housing is equipped with special pressure monitoring connections (ordering option). With the help of these connections, fluid collected in the housing in the event of tube failure can be drained off. This diminishes the danger of mechanical overload of the housing, which could lead to a housing failure and accordingly is connected with an increased danger potential. These connections can also be used for gas purging (gas detection). The following instructions apply to handling sensors with purge or pressure monitoring connections: • Do not open the purge connections unless the containment can be filled immediately with a dry inert gas. • Use only low gauge pressure to purge. Maximum pressure 5 bar (72,5 psi).

6.8

Data memory (HistoROM), F-CHIP

At Endress+Hauser, the term HistoROM refers to various types of data storage modules on which process and measuring device data is stored. By plugging and unplugging such modules, device configurations can be duplicated onto other measuring devices to cite just one example.

6.8.1

HistoROM/S-DAT (sensor-DAT)

The S-DAT is an exchangeable data memory in which all sensor relevant parameters are stored, i.e., diameter, serial number, calibration factor, zero point.

6.8.2

HistoROM/T-DAT (transmitter-DAT)

The T-DAT is an exchangeable data storage device in which all transmitter parameters and settings are stored. Storing of specific parameter settings from the EEPROM to the T-DAT and vice versa has to be carried out by the user (= manual save function). Detailed instructions regarding this can be found on ä 66.

6.8.3

F-CHIP (Function-Chip)

The F-Chip is a microprocessor chip that contains additional software packages that extend the functionality and application possibilities of the transmitter. In the case of a later upgrade, the F-Chip can be ordered as an accessory and can simply be plugged on to the I/O board. After start up, the software is immediately made available to the transmitter. Accessories ä 83 Plugging on to the I/O board Page 94 ff.

"

Caution! To ensure an unambiguous assignment, the F-CHIP is coded with the transmitter serial number once it is plugged in. Thus, it can not be reused with other measuring devices.

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Maintenance

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7

Maintenance

No special maintenance work is required.

7.1

Exterior cleaning

When cleaning the exterior of measuring devices, always use cleaning agents that do not attack the surface of the housing and the seals.

7.2

Cleaning with pigs (Promass H, I, S, P)

If pigs are used for cleaning, it is essential to take the inside diameters of measuring tube and process connection into account, see Technical Information ä 148.

7.3

Replacing seals

Under normal circumstances, fluid wetted seals of the Promass A sensors do not require replacement. Replacement is necessary only in special circumstances, for example if aggressive or corrosive fluids are incompatible with the seal material.

!

Note! • The period between changes depends on the fluid properties and on the frequency of cleaning cycles in the case of CIP/SIP cleaning • Replacement seals (accessories)

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8

Accessories

Various accessories, which can be ordered separately from Endress+Hauser, are available for the transmitter and the sensor. Detailed information on the order code in question can be obtained from the Endress+Hauser service organization.

8.1
Accessory

Device-specific accessories
Description Order code

Transmitter Proline Promass 83

Transmitter for replacement or for stock. Use the order code to 83XXX - XXXXX * * * * * * define the following specifications: – – – – – – Approvals Degree of protection / version Cable entries, Display / power supply / operation Software Outputs / inputs

Inputs/outputs

Conversion kit with appropriate plug-in point modules for DK8UI - * * * * converting the input/output configuration in place to date to a new version. Software add-ons on F-Chip, can be ordered individually: – Advanced diagnostics – Batching functions – Concentration measurement DK8SO - *

Software packages for Proline Promass 83

8.2
Accessory

Measuring principle-specific accessories
Description Mounting set for wall-mount housing (remote version). Suitable for: – Wall mounting – Pipe mounting – Installation in control panel Mounting set for aluminum field housing: Suitable for pipe mounting (3/4" to 3") Order code DK8WM - *

Mounting set for transmitter

Post mounting set for the Post mounting set for the Promass A Promass A sensor Mounting set for the Promass A sensor Set of seals for sensor Memograph M graphic display recorder Mounting set for Promass A, comprising: – 2 process connections – Seals For regular replacement of the seals of the Promass A sensors. Set consists of two seals.

DK8AS - * * DK8MS - * * * * * *

DKS - * * *

RSG40 - ************ The Memograph M graphic display recorder provides information on all the relevant process variables. Measured values are recorded correctly, limit values are monitored and measuring points analyzed. The data are stored in the 256 MB internal memory and also on a DSD card or USB stick. Memograph M boasts a modular design, intuitive operation and a comprehensive security concept. The ReadWin® 2000 PC software is part of the standard package and is used for configuring, visualizing and archiving the data captured. The mathematics channels which are optionally available enable continuous monitoring of specific power consumption, boiler efficiency and other parameters which are important for efficient energy management.

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8.3
Accessory

Communication-specific accessories
Description Handheld terminal for remote parameterization and for obtaining measured values via the current output HART (4 to 20 mA). Contact your Endress +Hauser representative for more information. Order code SFX100 - *******

HART Communicator  Field Xpert handheld terminal

FXA195

The Commubox FXA195 connects intrinsically safe smart transmitters with the HART protocol with the USB port of a personal computer. This enables remote operation of the transmitter with operating software (e.g. FieldCare). Power is supplied to the Commubox via the USB port.

FXA195 - *

8.4
Accessory Applicator

Service-specific accessories
Description Software for selecting and sizing Endress+Hauser measuring devices: • Calculation of all the necessary data for identifying the optimum flowmeter: e.g. nominal diameter, pressure loss, accuracy or process connections • Graphic illustration of the calculation results Administration, documentation and access to all project-related data and parameters over the entire life cycle of a project. Applicator is available: • Via the Internet: https://wapps.endress.com/applicator • On CD-ROM for local PC installation. Order code DXA80 – *

W@M

Life cycle management for your plant W@M supports you with a wide range of software applications over the entire process: from planning and procurement, to the installation, commissioning and operation of the measuring devices. All the relevant device information, such as the device status, spare parts and device-specific documentation, is available for every device over the entire life cycle. The application already contains the data of your Endress+Hauser device. Endress+Hauser also takes care of maintaining and updating the data records. W@M is available: • Via the Internet: www.endress.com/lifecyclemanagement • On CD-ROM for local PC installation.

Fieldcheck

Tester/simulator for testing flowmeters in the field. When used in conjunction with the "FieldCare" software package, test results can be imported into a database, printed and used for official certification. Contact your Endress+Hauser representative for more information.

50098801

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Accessories

Accessory FieldCare

Description

Order code

FieldCare is Endress+Hauser’s FDT-based plant asset  Product page on the management tool and allows the configuration and diagnosis of Endress+Hauser website: intelligent field devices. By using status information, you also www.endress.com have a simple but effective tool for monitoring devices. The Proline flowmeters are accessed via a service interface or via the service interface FXA193. Service interface from the measuring device to the PC for operation via FieldCare. FXA193 – *

FXA193

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Troubleshooting

Proline Promass 83

9
9.1

Troubleshooting
Troubleshooting instructions

Always start troubleshooting with the following checklist if faults occur after commissioning or during operation. The routine takes you directly to the cause of the problem and the appropriate remedial measures.
Check the display No display visible and no output signals present. 1. 2. Check the supply voltage  Terminals 1, 2 Check device fuse ä 100 85 to 260 V AC: 0.8 A slow-blow / 250 V 20 to 55 V AC and 16 to 62 V DC: 2 A slow-blow / 250 V Measuring electronics defective  order spare parts ä 95 Check whether the ribbon-cable connector of the display module is correctly plugged into the amplifier board ä 95 Display module defective  order spare parts ä 95 Measuring electronics defective  order spare parts ä 95

3. No display visible, but output signals are present. 1. 2. 3. Display texts are in a foreign language. Measured value indicated, but no signal at the current or pulse output ▼ Error messages on display

Switch off power supply. Press and hold down both the P keys and switch on the measuring device. The display text will appear in English (default) and is displayed at maximum contrast. Measuring electronics defective  order spare parts ä 95

Errors that occur during commissioning or measuring are displayed immediately. Error messages consist of a variety of icons. The meanings of these icons are as follows (example): – – – – – Type of error: S = System error, P = Process error Error message type: $ = Fault message, ! = Notice message FLUID INHOM. = Error designation (e.g. fluid is not homogeneous) 03:00:05 = Duration of error occurrence (in hours, minutes and seconds) #702 = Error number

Caution! " the information ä 40 See ▼ Other error (without error message) Some other error has occurred. Diagnosis and rectification ä 93

9.2

System error messages

Serious system errors are always recognized by the instrument as "Fault message", and are shown as a lightning flash ($) on the display!

" !
86

Caution! In the event of a serious fault, a flowmeter might have to be returned to the manufacturer  for repair. Important procedures must be carried out before you return a flowmeter to Endress+Hauser ä 101. Always enclose a duly completed "Declaration of contamination" form. You will find a preprinted blank of this form at the back of this manual. Note! See also the information on ä 40.

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Troubleshooting

No.

Error message / Type

Cause

Remedy (spare partä 95)

S = System error $ = Fault message (with an effect on the outputs) ! = Notice message (without any effect on the outputs) No. # 0xx  Hardware error 001 011 012 S: CRITICAL FAILURE $: # 001 S: AMP HW EEPROM $: # 011 S: AMP SW EEPROM $: # 012 Serious device error Amplifier: Defective EEPROM Measuring amplifier: Error when accessing data of the EEPROM Replace the amplifier board. Replace the amplifier board. The EEPROM data blocks in which an error has occurred are displayed in the TROUBLESHOOTING function. Press Enter to acknowledge the errors in question; default values are automatically inserted instead of the errored parameter values.

! Note! device has to be restarted if an error has occurred The measuring in a totalizer block (see also error No. 111 / CHECKSUM TOTAL.). 031 S: SENSOR HW DAT $: # 031   S: SENSOR SW DAT $: # 032 1. S-DAT is not plugged into the amplifier board correctly (or is missing). 2. S-DAT is defective. 1. Check whether the S-DAT is correctly plugged into the amplifier board. 2. Replace the S-DAT if it is defective. Check that the new, replacement DAT is compatible with the measuring electronics. Check the: - Spare part set number - Hardware revision code 3. Replace measuring electronics boards if necessary. 4. Plug the S-DAT into the amplifier board. 041 S: TRANSM. HW DAT $: # 041   S: TRANSM. SW DAT $: # 042 1. T-DAT is not plugged into the amplifier board correctly (or is missing). 2. T-DAT is defective. 1. Check whether the T-DAT is correctly plugged into the amplifier board. 2. Replace the T-DAT if it is defective. Check that the new, replacement DAT is compatible with the measuring electronics. Check the: - Spare part set number - Hardware revision code 3. Replace measuring electronics boards if necessary. 4. Plug the T-DAT into the amplifier board. 051 S: A / C COMPATIB. $: # 051 The I/O board and the amplifier board are not compatible. Use only compatible modules and boards. Check the compatibility of the modules used. Check the: – Spare part set number – Hardware revision code 061 S: HW F-CHIP $: # 061 F-Chip transmitter: 1. F-Chip is defective. 2. F-Chip is not plugged into the I/O board or is missing. No. # 1xx  Software error 111 S: CHECKSUM TOTAL. $: # 111 S: A / C COMPATIB. !: # 121 Totalizer checksum error 1. Restart the measuring device 2. Replace the amplifier board if necessary. Due to different software versions, I/O board and amplifier board are only partially compatible (possibly restricted functionality). Note! – This message is only listed in the error history. – Nothing is displayed on the display. Module with lower software version has either to be actualized by FieldCare with the required software version or the module has to be replaced. 1. Replace the F-Chip. Accessories ä 83 2. Plug the F-Chip into the I/O board.

032

042

121

!

No. # 2xx  Error in DAT / no communication

Endress+Hauser

87

Troubleshooting

Proline Promass 83

No. 205 206

Error message / Type S: LOAD T-DAT !: # 205 S: SAVE T-DAT !: # 206

Cause Transmitter DAT: Data backup (downloading) to T-DAT failed, or error when accessing (uploading) the calibration values stored in the T-DAT.

Remedy (spare partä 95) 1. Check whether the T-DAT is correctly plugged into the amplifier board ä 96 ä 98 2. Replace the T-DAT if it is defective. Spare parts ä 95 Before replacing the DAT, check that the new, replacement DAT is compatible with the measuring electronics. Check the: – Spare part set number – Hardware revision code 3. Replace measuring electronics boards if necessary.

251 261

S: COMMUNICATION I/O $: # 251 S: COMMUNICATION I/O $: # 261

Internal communication fault on the amplifier board. No data reception between amplifier and I/O board or faulty internal data transfer.

Remove the amplifier board. Check the BUS contacts

No. # 3xx  System limits exceeded 339 to 342 343 to 346 S: STACK CUR OUT n $: # 339 to 342 S: STACK FREQ. OUT n $: # 343 to 346 The temporarily buffered flow portions (measuring 1. Change the upper or lower limit setting, as applicable mode for pulsating flow) could not be cleared or output 2. Increase or reduce flow, as applicable within 60 seconds. Recommendations in the event of fault category = FAULT MESSAGE ($): – Configure the fault response of the output to ACTUAL VALUE, so that the temporary buffer can be cleared. ä 95 – Clear the temporary buffer by the measures described under Item 1. The temporarily buffered flow portions (measuring 1. Increase the setting for pulse weighting mode for pulsating flow) could not be cleared or output 2. Increase the max. pulse frequency, if the totalizer can handle within 60 seconds. a higher number of pulses. 3. Increase or reduce flow, as applicable. Recommendations in the event of fault category = FAULT MESSAGE ($): – Configure the fault response of the output to ACTUAL VALUE", so that the temporary buffer can be cleared. ä 95 – Clear the temporary buffer by the measures described under Item 1. 351 to 354 355 to 358 359 to 362 S: CURRENT RANGE n !: # 351 to 354 S: FREQ. RANGE n !: # 355 to 358 S: PULSE RANGE !: # 359 to 362 Current output: 1. Change the upper or lower limit setting, as applicable The actual value for the flow lies outside the set limits. 2. Increase or reduce flow, as applicable Frequency output: 1. Change the upper or lower limit setting, as applicable The actual value for the flow lies outside the set limits. 2. Increase or reduce flow, as applicable Pulse output: Pulse output frequency is out of range. 1. Increase the setting for pulse weighting 2. When selecting the pulse width, choose a value that can still be processed by a connected counter (e.g. mechanical counter, PLC etc.). Determine the pulse width: – Version 1: Enter the minimum duration that a pulse must be present at the connected counter to ensure its registration. – Version 2: Enter the maximum (pulse) frequency as the half "reciprocal value" that a pulse must be present at the connected counter to ensure its registration. Example: The maximum input frequency of the connected counter is 10 Hz. The pulse width to be entered is:

347 to 350

S: STACK PULSE OUT n !: # 347 to 350

1 = 50 ms 2.10 Hz a0004437 3. Reduce flow

88

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Troubleshooting

No. 363

Error message / Type S: CUR IN. RANGE !: # 363 S: FREQ. LIM $: # 379 to 380

Cause Current input: The actual value for the current lies outside the set limits.

Remedy (spare partä 95) 1. Change set lower-range or upper-range value. 2. Check settings of the external sensor.

379 to 380

The measuring tube oscillation frequency is outside the Contact your E+H service organization. permitted range. Causes: – Measuring tube damaged – Sensor defective or damaged

381 382

S: FLUIDTEMP.MIN. $: # 381 S: FLUIDTEMP.MAX. $: # 382

The temperature sensor on the measuring tube is likely Check the following electrical connections before you contact defective. your E+H service organization: – Verify that the sensor signal cable connector is correctly plugged into the amplifier board. – Remote version: Check sensor and transmitter terminal connections No. 9 and 10. ä 26 The temperature sensor on the carrier tube is likely defective. Check the following electrical connections before you contact your E+H service organization: – Verify that the sensor signal cable connector is correctly plugged into the amplifier board. – Remote version: Check sensor and transmitter terminal connections No. 11 and 12. ä 26

383 384

S: CARR.TEMP.MIN $: # 383 S: CARR.TEMP.MAX $: # 384

385 386 387 388 to 390

S: INL.SENS.DEF. $: # 385 S: OUTL.SENS.DEF. $: # 386 S: SEN.ASY.EXCEED $: # 387 S: AMP. FAULT $: # 388 to 390

One of the measuring tube exciter coils (inlet) is likely defective.

Check the following electrical connections before you contact your E+H service organization: – Verify that the sensor signal cable connector is correctly One of the measuring tube exciter coils (outlet) is likely plugged into the amplifier board. defective. – Remote version: Check sensor and transmitter terminal connections No. 4, 5, 6 Measuring pipe excitation coil is probably faulty. and 7. ä 26 Contact your Endress+Hauser service organization.

Amplifier error

No. # 5xx  Application error 501 S: SW.-UPDATE ACT. !: # 501 S: UP-/DOWNLOAD ACT. !: # 502 S: BATCH RUNNING !: # 571 S: BATCH HOLD !: # 572 S: OSC. AMP. LIMIT $: # 586 New amplifier or communication (I/O module) software version is loaded. Currently no other functions are possible. Up- or downloading the device data via configuration program. Currently no other functions are possible. Batching is started and active (valves are open). Batching has been interrupted (valves are closed). Wait until process is finished. The device will restart automatically. Wait until process is finished. No measures needed (during the batching process some other functions may not be activated). 1. Continue batching with command "GO ON". 2. Interrupt batching with "STOP" command. The fluid properties do not allow a continuation of the measurement. Causes: – Extremely high viscosity – Process fluid is very inhomogeneous (gas or solid content) 587 588 S: TUBE OSC. NOT $: # 587 S: GAIN RED.IMPOS $: # 588 Extreme process conditions exist. The measuring system can therefore not be started. Overdriving of the internal analog to digital converter. Causes: – Cavitation – Extreme pressure pulses – High gas flow velocity A continuation of the measurement is no longer possible! Change or improve process conditions. Change or improve process conditions, e.g. by reducing the flow velocity. Change or improve process conditions.

502 571 572

586

Endress+Hauser

89

Troubleshooting

Proline Promass 83

No.

Error message / Type

Cause

Remedy (spare partä 95)

No. # 6xx  Simulation mode active 601 S: POSITIVE ZERO RETURN !: # 601 Positive zero return active. Caution! This message has the highest display priority. Simulation current output active. Switch off positive zero return.

"

611 to 614 621 to 624 631 to 634 641 to 644 651 to 654 661 to 664 671 to 674 691 692 698

S: SIM. CURR. OUT. n !: # 611 to 614 S: SIM. FREQ. OUT n !: # 621 to 624 S: SIM. PULSE n !: # 631 to 634 S: SIM. STAT. OUT. n !: # 641 to 644 S: SIM. RELAY n !: # 651 to 654 S: SIM. CURR. IN n !: # 661 to 664 S: SIM. STAT IN n !: # 671 to 674 S: SIM. FAILSAFE !: # 691 S: SIM. MEASURAND !: # 692 S: DEV. TEST AKT. !: # 698

Simulation frequency output active.

Switch off simulation.

Simulation pulse output active.

Switch off simulation.

Simulation status output active.

Switch off simulation.

Simulation relay output active.

Switch off simulation.

Simulation current input active.

Switch off simulation.

Simulation status input active.

Switch off simulation.

Simulation of response to error (outputs) active. Simulation of measuring variables (e.g. mass flow). The measuring device is being checked on site via the test and simulation device.

Switch off simulation. Switch off simulation. 

No. # 8xx  Other error messages with software options (Coriolis flowmeter) 800 801 802 S: M. FL. DEV. LIMIT !: # 800 S: DENS. DEV. LIMIT !: # 801 S: REF. D. DEV. LIM. !: # 802 S: TEMP. DEV. LIMIT !: # 803 S: T. DAMP DEV. LIM !: # 804 S: E.D. SEN. DEV. LIM !: # 805 S: F. FLUCT. DEV. LI !: # 806 S: TD FLUCT. DEV. LI !: # 807 Advanced Diagnostics: The mass flow is outside the  limit value, set in the corresponding diagnosis function. Advanced Diagnostics: The density is outside the limit value, set in the corresponding diagnosis function. 

Advanced Diagnostics: The reference density is outside  the limit value, set in the corresponding diagnosis function. Advanced Diagnostics: The temperature is outside the  limit value, set in the corresponding diagnosis function. Advanced Diagnostics: The tube damping is outside the  limit value, set in the corresponding diagnosis function. Advanced Diagnostics: The electrodynamic sensor is outside the limit value, set in the corresponding diagnosis function. 

803 804 805

806

Advanced Diagnostics: The fluctuation of the operating  frequency is outside the limit value set in the corresponding diagnosis functions. Advanced Diagnostics: The fluctuation of the pipe damping is outside the limit value set in the corresponding diagnosis functions. 

807

90

Endress+Hauser

Proline Promass 83

Troubleshooting

9.3

Process error messages

Process errors can be defined as either "Fault" or "Notice" messages and can thereby be weighted differently. This is specified via the function matrix ( "Description of Device Functions" manual).

!
No. Error message / Type

Note! • The listed error message types below correspond to the factory setting. • See the information on ä 40
Cause Remedy (spare partä 95)

P = Process error $ = Fault message (with an effect on the outputs) ! = Notice message (without any effect on the outputs) 471 P: > BATCH TIME $: # 471 The maximum permitted batching time was exceeded. 1. Increase flow rate. 2. Check valve (opening). 3. Adjust time setting to changed batch quantity. Note! ! errors listed above occur, these are displayed in the Home If the position flashing continuously. • General: These error messages can be reset by configuring any batching parameter. It is sufficient to confirm with the OS key and then the F key. • Batching via status input: The error message can be reset by means of a pulse. Another pulse then restarts the batching. • Batching via operating keys (soft keys) The error message is reset by pressing the START key. Pressing the START key a second time starts the batching process. • Batching via the BATCHING PROCESS function (7260): The error message can be reset by pressing the STOP, START, HOLD or GO ON keys. Pressing the START key a second time starts the batching process. 472 P: >< BATCH QUANTITY $: # 472 Underbatching: The minimum quantity was not reached. Overbatching: The maximum permitted batching quantity was exceeded. Underbatching: 1. Increase fixed correction quantity. 2. 2. Valve closes too quickly with active after run correction. Enter smaller after run as mean value. 3. If the batching quantity changes, the minimum batching quantity must be adjusted. Overbatching: 1. Reduce fixed correction quantity. 2. Valve closes too slowly with active after run correction. Enter larger after run as mean value. 3. If the batching quantity changes, the maximum batching quantity must be adjusted. Note! ! observe Note in error message No. 471 Please 473 P: PROGRESS NOTE $: # 473 P: MAX. FLOW !: # 474 End of filling process approaching. The running filling process has exceeded the predefined batch quantity point for the display warning message. Maximum flow value entered is overshot. No measures required (if necessary prepare to replace container).

474

Reduce the flow value. Note! ! observe Note in error message No. 471 Please

Endress+Hauser

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Troubleshooting

Proline Promass 83

No.

Error message / Type

Cause

Remedy (spare partä 95)

No. # 7xx  Other process errors) 700 P: EMPTY PIPE !: # 700 The process fluid density is outside the upper or lower limit values set in the EPD function Causes: – Air in the measuring tube – Partly filled measuring tube 701 P: EXC. CURR. LIM !: # 701 The maximum current value for the measuring tube exciter coils has been reached, since certain process fluid characteristics are extreme, e.g. high gas or solid content. The instrument continues to work correctly. Frequency control is not stable, due to inhomogeneous process fluid, e.g. gas or solid content. 1. Ensure that there is no gas content in the process liquid. 2. Adapt the values in the EPD function to the current process conditions.

In particular with outgassing fluids and/or increased gas content, the following measures are recommended to increase system pressure: 1. Install the instrument at the outlet side of a pump. 2. Install the instrument at the lowest point of an ascending pipeline. 3. Install a flow restriction, e.g. reducer or orifice plate, downstream from the instrument. Change or improve process conditions, e.g. by reducing the flow velocity.

702

P: FLUID INHOM. !: # 702

703 704

P: NOISE LIM. CH0 !: # 703 P: NOISE LIM. CH1 !: # 704

Overdriving of the internal analog to digital converter. Causes: – Cavitation – Extreme pressure pulses – High gas flow velocity A continuation of the measurement is still possible!

705

P: FLOW LIMIT $: # 705 P: ADJ. ZERO FAIL !: # 731

The mass flow is too high. The electronics' measuring range will be exceeded. The zero point adjustment is not possible or has been canceled.

Reduce flow

731

Make sure that zero point adjustment is carried out at "zero flow" only (v = 0 m/s). ä 77

92

Endress+Hauser

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Troubleshooting

9.4
Symptoms Rectification

Process errors without messages

Comment: You may have to change or correct certain settings of the function matrix in order to rectify faults. The functions outlined below, such as DISPLAY DAMPING, for example, are described in detail in the "Description of Device Functions" manual. Measured value reading fluctuates even 1. though flow is steady. 2. 3. Flow values are negative, even though the fluid is flowing forwards through the pipe. Measured-value reading or measuredvalue output pulsates or fluctuates, e.g. because of reciprocating pump, peristaltic pump, diaphragm pump or pump with similar delivery characteristic. There are differences between the flowmeter's internal totalizer and the external metering device. Check the fluid for presence of gas bubbles. TIME CONSTANT function  increase value ( OUTPUTS / CURRENT OUTPUT / CONFIGURATION) DISPLAY DAMPING function  increase value ( USER INTERFACE / CONTROL / BASIC CONFIGURATION)

Change the INSTALLATION DIR. SENSOR function accordingly

Run the "Pulsating Flow" Quick Setup. ä 57 If the problem persists despite these measures, a pulsation damper will have to be installed between pump and measuring device.

This symptom is due primarily to backflow in the piping, because the pulse output cannot subtract in the "STANDARD" or "SYMMETRY" measuring modes. The problem can be solved as follows: Allow for flow in both directions. Set the MEASURING MODE function to "Pulsating Flow" for the pulse output in question. Check the fluid for presence of gas bubbles. Activate the ON-VAL. LF-CUTOFF function, i.e. enter or increase the value for the low flow cut off  ( BASIC FUNCTION / PROCESS PARAMETER / CONFIGURATION).

Measured value reading shown on 1. display, even though the fluid is at a 2. standstill and the measuring tube is full.

The error cannot be eliminated or another error pattern is present.

The following solutions are possible:

Request the services of an Endress+Hauser service technician If you request the services of a service technician, please be ready with the following information: In instances of this nature, contact your – Brief error description E+H service organization. – Nameplate specifications: order code and serial number Page 8 ff. Return the devices to Endress+Hauser Procedures must be carried out before you return a flowmeter to Endress+Hauser for repair or calibration. Please see ä 101. Always enclose a duly completed "Declaration of contamination" form with the flowmeter. You will find a master copy of the Dangerous Goods Sheet at the back of these Operating Instructions. Replace the transmitter electronics Parts of the measuring electronics defective  order spare part ä 95

Endress+Hauser

93

Troubleshooting

Proline Promass 83

9.5

Response of outputs to errors

!

Note! The failsafe mode of totalizers, current, pulse and frequency outputs can be customized by means of various functions in the function matrix. You will find detailed information on these procedures in the "Description of Device Functions" manual. You can use positive zero return to set the signals of the current, pulse and status outputs to their fallback value, for example when measuring has to be interrupted while a pipe is being cleaned. This function takes priority over all other device functions. Simulations, for example, are suppressed.

Failsafe mode of outputs and totalizers Process/system error is present Positive zero return is activated

" orCaution! errors defined as "Notice messages" have no effect whatsoever on the inputs and outputs. See the information on ä 40 System process
Current output MIN. CURRENT Output signal corresponds to "zero flow" The current output will be set to the lower value of the signal on alarm level depending on the setting selected in the CURRENT SPAN (see the "Description of Device Functions" manual). MAX. CURRENT The current output will be set to the higher value of the signal on alarm level depending on the setting selected in the CURRENT SPAN (see the "Description of Device Functions" manual). HOLD VALUE Measured value display on the basis of the last saved value preceding occurrence of the fault. ACTUAL VALUE Measured value display on the basis of the current flow measurement. The fault is ignored. Pulse output FALLBACK VALUE Signal output  no pulses HOLD VALUE Last valid value (preceding occurrence of the fault) is output. ACTUAL VALUE Fault is ignored, i.e. normal measured value output on the basis of ongoing flow measurement. Frequency output FALLBACK VALUE Signal output  0 Hz FAILSAFE VALUE Output of the frequency specified in the FAILSAFE VALUE function. HOLD VALUE Last valid value (preceding occurrence of the fault) is output. ACTUAL VALUE Fault is ignored, i.e. normal measured value output on the basis of ongoing flow measurement. Totalizer STOP The totalizers are paused until the error is rectified. ACTUAL VALUE The fault is ignored. The totalizer continues to count in accordance with the current flow value. HOLD VALUE The totalizers continue to count the flow in accordance with the last valid flow value (before the error occurred). Relay output In event of fault or power supply failure: relay  de-energized The "Description of Device Functions" manual contains detailed information on relay switching response for various configurations such as error message, flow direction, EPD, full scale value, etc. No effect on the relay output Totalizer stops Output signal corresponds to "zero flow" Output signal corresponds to "zero flow"

94

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Troubleshooting

9.6

Spare parts

The previous sections contain a detailed troubleshooting guide Page 84 ff. The measuring device, moreover, provides additional support in the form of continuous self-diagnosis and error messages. Fault rectification can entail replacing defective components with tested spare parts. The illustration below shows the available scope of spare parts.

!

Note! You can order spare parts directly from your Endress+Hauser service organization by providing the serial number printed on the transmitter's nameplate ä 8. Spare parts are shipped as sets comprising the following parts: • Spare part • Additional parts, small items (threaded fasteners, etc.) • Mounting instructions • Packaging

1

2

3 6
PU T/O UT PU T 2

IN

IN

PU

T/O

UT

PU

T

3

7
IN PU

T/O

UT

P

UT

4

4

8

5

9

8

a0004601

Fig. 46: 1 2 3 4 5 6 7 8 9

Spare parts for transmitter 83 (field and wall-mount housings)

Power unit board (85 to 260 V AC, 20 to 55 V AC, 16 to 62 V DC) Amplifier board I/O board (COM module), flexible assignment Pluggable input/output submodules; ordering structure Page 82 ff. I/O board (COM module), permanent assignment S-DAT (sensor data memory) T-DAT (transmitter data memory) F-Chip (function chip for optional software) Display module

Endress+Hauser

95

Troubleshooting

Proline Promass 83

9.6.1

Removing and installing printed circuit boards

Field housing

#

Warning! • Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power supply is switched off before you remove the cover of the electronics compartment. • Risk of damaging electronic components (ESD protection). Static electricity can damage electronic components or impair their operability. Use a workplace with a grounded working surface purposely built for electrostatically sensitive devices! • If you cannot guarantee that the dielectric strength of the device is maintained in the following steps, then an appropriate inspection must be carried out in accordance with the manufacturer’s specifications. Caution! Use only original Endress+Hauser parts. å 47, installation and removal: 1. 2. Unscrew cover of the electronics compartment from the transmitter housing. Remove the local display (1) as follows: – Press in the latches (1.1) at the side and remove the display module. – Disconnect the ribbon cable (1.2) of the display module from the amplifier board. Remove the screws and remove the cover (2) from the electronics compartment. Remove power unit board (4) and I/O board (6, 7): Insert a thin pin into the hole (3) provided for the purpose and pull the board clear of its holder. Remove submodules (6.1): No tools are required for removing the submodules (inputs/outputs) from the I/O board. Installation is also a no-tools operation.

"

3. 4. 5.

"

Caution! Only certain combinations of submodules on the  I/O board are permissible. ä 29 The individual slots are marked and correspond to certain terminals in the connection compartment of the transmitter:

6.

Slot "INPUT / OUTPUT 2" = Terminals 24 / 25 Slot "INPUT / OUTPUT 3" = Terminals 22 / 23 Slot "INPUT / OUTPUT 4" = Terminals 20 / 21 Remove amplifier board (5): – Disconnect the plug of the sensor signal cable (5.1) including S-DAT (5.3) from the board. – Gently disconnect the plug of the excitation current cable (5.2) from the board, i.e. without moving it back and forward. – Insert a thin pin into the hole (3) provided for the purpose and pull the board clear of its holder. Installation is the reverse of the removal procedure.

7.

96

Endress+Hauser

Proline Promass 83

Troubleshooting

4

5 3 5.1 6

5.3 5.4

3
IN

PU

T/O

UT

T2 PU

T/O PU IN

UT

PU

T

3

6.2
4

3 5.2

IN

T/O PU

UT

T PU

7 6.1 1.2

2 1

7.1 1.1 a0004600 Fig. 47: 1 1.1 1.2 2 3 4 5 5.1 5.2 5.3 5.4 6 6.1 6.2 7 7.1

Field housing: removing and installing printed circuit boards

Local display Latch Ribbon cable (display module) Screws of electronics compartment cover Aperture for installing/removing boards Power unit board Amplifier board Signal cable (sensor) Excitation current cable (sensor) S-DAT (sensor data memory) T-DAT (transmitter data memory) I/O board (flexible assignment) F-Chip (function chip for optional software) Pluggable submodules (status input and current input, current output, frequency output and relay output) I/O board (permanent assignment) F-Chip (function chip for optional software)

Endress+Hauser

97

Troubleshooting

Proline Promass 83

Wall-mount housing

#

Warning! • Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power supply is switched off before you remove the cover of the electronics compartment. • Risk of damaging electronic components (ESD protection). Static electricity can damage electronic components or impair their operability. Use a workplace with a grounded working surface purposely built for electrostatically sensitive devices! • If you cannot guarantee that the dielectric strength of the device is maintained in the following steps, then an appropriate inspection must be carried out in accordance with the manufacturer’s specifications. Caution! Use only original Endress+Hauser parts. å 48, installation and removal: 1. 2. 3. Remove the screws and open the hinged cover (1) of the housing. Loosen the screws securing the electronics module (2). Then push up electronics module and pull it as far as possible out of the wall-mount housing. Disconnect the following cable plugs from amplifier board (7): – Sensor signal cable plug (7.1) including S-DAT (7.3) – Unplug excitation current cable (7.2). Gently disconnect the plug, i.e. without moving it back and forward. – Ribbon cable plug (3) of the display module. Remove the cover (4) from the electronics compartment by loosening the screws. Remove the boards (6, 7, 8, 9): Insert a thin pin into the hole (5) provided for the purpose and pull the board clear of its holder. Remove submodules (8.1): No tools are required for removing the submodules (inputs/outputs) from the I/O board. Installation is also a no-tools operation.

"

4. 5. 6.

"

Caution! Only certain combinations of submodules on the I/O board are permissible. ä 29 The individual slots are marked and correspond to certain terminals in the connection compartment of the transmitter: Slot "INPUT / OUTPUT 2" = Terminals 24 / 25 Slot "INPUT / OUTPUT 3" = Terminals 22 / 23 Slot "INPUT / OUTPUT 4" = Terminals 20 / 21

7.

Installation is the reverse of the removal procedure.

98

Endress+Hauser

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Troubleshooting

1

2 6 4

3 7 5 7.1 8

7.3

5
IN

PU

T/O

UT

PU

T

2

IN

PU

T/O

UT

PU

T

3

7.4 7.2 8.1

5

IN

PU

T/O

UT

PU

T

4

8.2

9

3

5 9.1

a0004602

Fig. 48: 1 2 3 4 5 6 7 7.1 7.2 7.3 7.4 8 8.1 8.2 9 9.1

Wall-mount housing: removing and installing printed circuit boards

Housing cover Electronics module Ribbon cable (display module) Screws of electronics compartment cover Aperture for installing/removing boards Power unit board Amplifier board Signal cable (sensor) Excitation current cable (sensor) S-DAT (sensor data memory) T-DAT (transmitter data memory) I/O board (flexible assignment) F-Chip (function chip for optional software) Pluggable submodules (status input and current input, current output, frequency output and relay output) I/O board (permanent assignment) F-Chip (function chip for optional software)

Endress+Hauser

99

Troubleshooting

Proline Promass 83

9.6.2

Replacing the device fuse

#

Warning! Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power supply is switched off before you remove the cover of the electronics compartment. The main fuse is on the power unit board å 49. The procedure for replacing the fuse is as follows: 1. 2. 3. Switch off power supply. Remove the power unit board. ä 96 ä 98 Remove the protection cap (1) and replace the device fuse (2). Only use the following fuse type: – 20 to 55 V AC / 16 to 62 V DC  2.0 A slow-blow / 250 V; 5.2 × 20 mm – Power supply 85 to 260 V AC  0.8 A slow-blow / 250 V; 5.2 × 20 mm – Ex-rated devices  see the Ex documentation Installation is the reverse of the removal procedure.

4.

"

Caution! Use only original Endress+Hauser parts.

2 1 a0001148 Fig. 49: 1 2

Replacing the device fuse on the power unit board

Protective cap Device fuse

100

Endress+Hauser

Proline Promass 83

Troubleshooting

9.7

Return

"

Caution! Do not return a measuring device if you are not absolutely certain that all traces of hazardous substances have been removed, e.g. substances which have penetrated crevices or diffused through plastic. Costs incurred for waste disposal and injury (burns, etc.) due to inadequate cleaning will be charged to the owner-operator. The following steps must be taken before returning a flow measuring device to Endress+Hauser, e.g. for repair or calibration: • Always enclose a duly completed "Declaration of contamination" form. Only then can Endress+Hauser transport, examine and repair a returned device. • Enclose special handling instructions if necessary, for example a safety data sheet as per EC REACH Regulation No. 1907/2006. • Remove all residues. Pay special attention to the grooves for seals and crevices which could contain residues. This is particularly important if the substance is hazardous to health, e.g. flammable, toxic, caustic, carcinogenic, etc.

!

Note! You will find a preprinted "Declaration of contamination" form at the back of these Operating Instructions.

9.8

Disposal

Observe the regulations applicable in your country!

9.9

Software history

!

Note! Up or downloading a software version normally requires a special service software.
Date 10.2012 09.2011 01.2010 Software version 3.01.XX 3.01.XX Changes to software – New Sensor: Promass O, Promass X New functionalities: – Calibration history – Life zero 3.00.00 – New amplifier hardware. – Enhanced gas measuring range. – New SIL evaluation New Sensor: Promass S, Promass P Software expansion: – Promass I DN80, DN50FB – Additional functionalities for "Advanced Diagnosis" – Additional functionalities for "Batching" – General instrument functions Documentation 71197481/14.12 71141441/13.11 71111272/03.10

06.2008

71082621/09.08

12.2006 11.2005

2.02.00 2.01.XX

71036077/12.06 71008485/12.05

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Troubleshooting

Proline Promass 83

Date 11.2004

Software version 2.00.XX

Changes to software

Documentation

Software expansion: 50098469/11.04 – Assignment of reference density to the current input – HART Command #3 extends functionalities for F-Chip (e.g. density functions) – New sensor DN 250 – Chinese language package (English and Chinese contents) New functionalities: – Empty pipe detection via exciting current (EPD EXC.CURR. (6426)) – Extension with batching option: MAX.FLOW (7244)  Maximum flow exceeded during batching BATCH TIME (7283)  Dosing time exceeded – DEVICE SOFTWARE (8100)  Device software displayed (NAMUR Recommendation 53) – REMOVE SW OPTION (8006)  remove  F-CHIP options

10.2003

Amplifier: 1.06.XX Communication module: 1.03.XX

Software expansion: 50098469/10.03 – Language groups – Flow direction pulse output selectable – Adjustments to Fieldcheck and Simubox – Concentration measurement with 4 data records – Viscosity measurement with temperature compensation – Acquisition start via status input for advanced diagnostics – SIL 2 New functionalities: – Operation hours counter – Intensity of background illumination adjustable – Simulation pulse output – Counter for access code – Current input Compatible with: – ToF-Tool FieldTool Package – HART Communicator DXR 375 With Device Rev. 5, DD Rev. 1

03.2003

Amplifier: 1.05.XX Communication module: 1.02.XX Amplifier: 1.04.XX Communication module: 1.02.XX Amplifier: 1.02.XX Communication module: 1.02.XX

Software adjustment

50098469/03.03

08.2002

Software expansion: – Promass H – Promass E

50098469/08.02

06.2001

Software expansion: – General instrument functions – "Batching" software function – "Pulse width" software function – "Concentration measurement" software function – "Advanced Diagnostics" software function – HART operating via Universal Commands and Common Practice Commands Software adjustment

50098469/06.01

03.2001

Amplifier: 1.01.XX Communication module: 1.01.XX Amplifier: 1.00.XX Communication module: 1.01.XX

50098469/11.00

11.2000

Original software Compatible with: – Fieldtool – HART Communicator DXR 275 (as of OS 4.6) with Rev. 1, DD 1.

50098469/11.00

102

Endress+Hauser

Proline Promass 83

Technical data

10
10.1
10.1.1
ä 5

Technical data
Technical data at a glance
Applications

10.1.2
Measuring principle Measuring system

Function and system design

Mass flow measurement by the Coriolis principle ä 7

10.1.3
Measured variable

Input

• Mass flow (proportional to the phase difference between two sensors mounted on the measuring tube to register a phase shift in the oscillation) • Fluid density (proportional to resonance frequency of the measuring tube) • Fluid temperature (measured with temperature sensors) Measuring ranges for liquids
DN [mm] 1 2 4 8 15 15 FB 25 25 FB 40 40 FB 50 50 FB 80 100 150 250 350 [inch] 1/24 1/12 1/8 3/8 ½ ½ FB 1 1 FB 1½ 1 ½ FB 2 2 FB 3 4 6 10 14 0 to 20 kg/h 0 to 100 kg/h 0 to 450 kg/h 0 to 2 000 kg/h 0 to 6 500 kg/h 0 to 18 000 kg/h 0 to 18 000 kg/h 0 to 45 000 kg/h 0 to 45 000 kg/h 0 to 70 000 kg/h 0 to 70 000 kg/h 0 to 180 000 kg/h 0 to 180 000 kg/h 0 to 350 000 kg/h 0 to 800 000 kg/h 0 to 2 200 000 kg/h 0 to 4100 t/h 0 to 0.7 lb/min 0 to 3.7 lb/min 0 to 16.5 lb/min 0 to 73.5 lb/min 0 to 238 lb/min 0 to 660 lb/min 0 to 660 lb/min 0 to 1 650 lb/min 0 to 1 650 lb/min 0 to 2 570 lb/min 0 to 2 570 lb/min 0 to 6 600 lb/min 0 to 6 600 lb/min 0 to 12 860 lb/min 0 to 29 400 lb/min 0 to 80 860 lb/min 0 to 4520 tn. sh./h Range for full scale values (liquids) gmin(F) to gmax(F)

Measuring range

FB = Full bore versions of Promass I

Endress+Hauser

103

Technical data

Proline Promass 83

Measuring ranges for gases, general, (except Promass H (Zr)) The full scale values depend on the density of the gas. Use the formula below to calculate the full scale values: gmax(G) = gmax(F)  (G) : x [kg/m (lb/ft)] gmax(G) = Max. full scale value for gas [kg/h (lb/min)] gmax(F) = Max. full scale value for liquid [kg/h (lb/min)] (G) = Gas density in [kg/m (lb/ft)] for process conditions Here, gmax(G) can never be greater than gmax(F) Measuring ranges for gases (Promass F, O):
DN [mm] 8 15 25 40 50 80 100 150 250 [inch] 3/8 ½ 1 1½ 2 3 4 6 10 60 80 90 90 90 110 130 200 200 x

Measuring ranges for gases (Promass E)
DN [mm] 8 15 25 40 50 80 [inch] 3/8 ½ 1 1½ 2 3 85 110 125 125 125 155 x

Measuring ranges for gases (Promass P, S, H (Ta))
DN [mm] 8 15 25 401) 501)
1)

x [inch] 3/8 ½ 1 1½ 1) 2 1) 60 80 90 90 90

only Promass P, S

104

Endress+Hauser

Proline Promass 83

Technical data

Measuring ranges for gases (Promass A)
DN [mm] 1 2 4 [inch] 1/24 1/12 1/8 32 32 32 x

Measuring ranges for gases (Promass I)
DN [mm] 8 15 15 FB 25 25 FB 40 40 FB 50 50 FB 80 [inch] 3/8 ½ ½ FB 1 1 FB 1½ 1 ½ FB 2 2 FB 3 60 80 90 90 90 90 90 90 110 110 x

FB = Full bore versions of Promass I

Measuring ranges for gases (Promass X)
DN [mm] 350 [inch] 14 200 x

Calculation example for gas: • Sensor type: Promass F, DN 50 • Gas: air with a density of 60.3 kg/m³ (at 20 °C and 50 bar) • Measuring range (liquid): 70 000 kg/h • x = 90 (for Promass F DN 50) Max. possible full scale value: gmax(G) = gmax(F) · (G) ÷ x [kg/m³] = 70 000 kg/h · 60.3 kg/m³ ÷ 90 kg/m³ = 46 900 kg/h Recommended full scale values See Page 127 ff. ("Limiting flow") Operable flow range Greater than 1000 : 1. Flows above the preset full scale value do not overload the amplifier, i.e. totalizer values are registered correctly.

Endress+Hauser

105

Technical data

Proline Promass 83

Input signal

Status input (auxiliary input): U = 3 to 30 V DC, Ri = 5 k, galvanically isolated. Configurable for: totalizer reset, positive zero return, error message reset, start zero point adjustment, batching start/stop (optional) Current input: Active/passive selectable, galvanically isolated, resolution: 2 μA • Active: 4 to 20 mA, RL < 700 , Uout = 24 V DC, short-circuit proof • Passive: 0/4 to 20 mA, Ri = 150 , Umax = 30 V DC

10.1.4
Output signal

Output

Current output: Active/passive selectable, galvanically isolated, time constant selectable (0.05 to 100 s), full scale value selectable, temperature coefficient: typically 0.005% of full scale value/°C, resolution: 0.5 A • Active: 0/4 to 20 mA, RL < 700  (for HART: RL  250 ) • Passive: 4 to 20 mA; supply voltage US 18 to 30 V DC; Ri  150  Pulse/frequency output: Active/passive selectable, galvanically isolated • Active: 24 V DC, 25 mA (max. 250 mA during 20 ms), RL > 100  • passive: open collector, 30 V DC, 250 mA • Frequency output: full scale frequency 2 to 10 000 Hz (fmax = 12 500 Hz), on/off ratio 1:1, pulse width max. 2 s • Pulse output: pulse value and pulse polarity selectable, pulse width configurable (0.05 to 2 000 ms)

Signal on alarm

Current output: Failsafe mode selectable (for example, according to NAMUR Recommendation NE 43) Pulse/frequency output: Failsafe mode selectable Relay output: De-energized in the event of fault or power supply failure

Load Switching output

See "Output signal" Relay output: Normally closed (NC or break)  or normally open (NO or make) contacts available (default: relay 1 = NO, relay 2 = NC), max. 30 V / 0.5 A AC; 60 V / 0.1 A DC, galvanically isolated. Configurable for: error messages, Empty Pipe Detection (EPD), flow direction, limit values, batching valve 1 and 2 (optional).

Low flow cut off Galvanic isolation

Switch points for low flow cut off are selectable. All circuits for inputs, outputs, and power supply are galvanically isolated from each other.

106

Endress+Hauser

Proline Promass 83

Technical data

10.1.5
Electrical connections Supply voltage

Power supply

Page 25 ff. 85 to 260 V AC, 45 to 65 Hz 20 to 55 V AC, 45 to 65 Hz 16 to 62 V DC Power supply and signal cables (inputs/outputs): • Cable entry M20 × 1.5 (8 to 12 mm / 0.31 to 0.47 inch) • Threads for cable entries, 1/2" NPT, G 1/2" Connecting cable for remote version: • Cable entry M20 × 1.5 (8 to 12 mm / 0.31 to 0.47 inch) • Threads for cable entries, 1/2" NPT, G 1/2"

Cable entries

Cable specifications  remote version Power consumption

ä 27

AC:

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