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Toyota Crisis
According to Motor Trend’s Scott Evans the crisis started with a car crash in California in August 2009. Shortly after that is January of 2010 Toyota initiated 2 separate recalls covering 7.5 million vehicles. Toyota suspended the sale of eight of its vehicles costing them $54 million a day in revenue. The investigation from the first crash in 2009 revealed that the car had the wrong floor mats installed and the one on the driver’s side was interfering with the gas pedal. Not long after the apologies were issued from Toyota to the family of the victims more reports of problems were uncovered. These reports were becoming a collection of unintended acceleration cases involving Toyota vehicles. The biggest problem that Toyota faced at this time was the deaths that seemed to be adding up at a rapid pace.
Operational Effectiveness and Lean Manufacturing
“Operational Effectiveness refers to any number of practices that allow an organization to better utilize its inputs by, for example, reducing defects in products or developing better products faster” – Michael E Porter. Toyota was so focused on this topic because of the benefit of reduced lead time and production cost. Lean is about doing more with less: less time, inventory, space, labor, and money. Lean Manufacturing (also known as the Toyota Production System) is, in its most basic form, the systematic elimination of waste; overproduction, waiting, transportation, inventory, motion, over-processing, defective units and the implementation of the concepts of continuous flow and customer pull. Five areas drive lean manufacturing/production: cost, quality, delivery, safety, and morale. Unfortunately, with a decrease in waste comes a decrease in quality.

Toyota Way
Toyota has demonstrated that no one (no company) is perfect. They have stood on their claim of exceptional quality,

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