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Submitted By amarpreet
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QUES 1 1. Products : HOT ROLLED & COLD ROLLED PIPES
Shape: Circular, Oval, Rectangular
Length: Std. Length 6mt or in cut sizes as per customer req.
Diameter: 18mm – 120mm
Thickness: up to 8mm

2. Customer: * Automobile Industries to make parts & components from pipe * Domestic market like pipe lines etc.

3. Raw Material: * HOT ROLLED & COLD ROLLED STEEL COILS
Width: 500, 1200, 1500, 1800 mm
Length: in form of coils
Weight: 3MT to 30MT

4. Estimated No. of workstations: 08
Slitting + Accumulator 1 + Accumulator 2 + Tube mill 1 + Tube mill 2+ Cleaning + Cutting 1 + Cutting 2

QUES 2 1. R.M Availability/Variations: * Planning & Ordering on Monthly Basis from various Domestic & Overseas Suppliers * Receiving of Daily/ Weekly lots * Variation availability of required thickness & tonnage with suppliers * Variation also depends on prices (more fluctuations in prices of steel)

2. Customer Demand Variations * Order Estimation from customers is monthly (with minimum qty. contracts) * Further, Some customers give daily/weekly schedule (so may have variations in quantity)

QUES 3
Impact on JIT

QUES 4 1. Yes, we need incoming inspection. * Coils need to be checked for condition like rust, dents etc. * Also, inspection to check thickness, width, tonnage, specifications as per ordered and received material * Coils can only be checked visually and on basis of stickers & details on invoice, covers, packing of coils (packing/covers can only be opened in slitting area)

QUES 5 Considering for Single shift
Rough Estimate of Skilled Mangers & Supervisors = 12 (05Managers + 07 Supervisors)
Rough Estimate of Skilled Operators/Persons = 25 (07Maintainance team + 06 Insp Team + 12 Operators)
Rough Estimate of Unskilled Workers = 30 1. Managers : 05 ( Plant Head + Production Manager + Q.A

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