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Wintea Study

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Collection of Raw Materials – PET Bottle and Human Hair
Main raw materials are gathered in different communities in Metro Manila. These are collected by the company’s elf truck. There will be a schedule for the collection of raw materials in different communities.
There will be an agreement with the barangay officials that the PET bottles will be segregated from other kind of plastics and its label is already removed.

Sorting After collecting, raw materials will be transported to warehouse and will be sorted. Since there is an agreement with the different communities regarding the labels of PET bottles, sorting will be easier for the workers. The task that the workers will do is to inspect that the labels are removed. But if it is not, the labels will be sorted form the others and will be then removed There will be more workers in sorting of waste materials from the human hair because it is mainly combined with blades and tissues especially if the hair came from barber shops. Thus, using of large magnet will be used for easier removal of blades. Removal of tissues will be manually removed.
Crusher/Shredder
The sorted raw materials will be put into a crusher or shredder that will turn it into smaller pieces. This machine has blades that are few centimeters above the grill. If the materials are already small enough, it will be fallen between the grill and will be processed to the next machine. PET bottles and Human hair have separated machines.
Washing Tub Water used for both materials is pure and no other solution is combined. Materials will be washed through a spinning tub. Both first tub and second tub for PET bottles and human hair will have a water temperature of 90℃. The first tub for PET bottles will remove the glue, dirt and other remains of the products they have contained. This will be washed for 8 minutes. For the second tub, materials will be washed for 12 minutes to remove other elements that are still in the bottles that are not eliminated in the first tub such as oil. First washing tub for human hair will also remove the dirt from it and will be washed for 10 minutes. Second washing tub is used to remove the oils from the hair and will be washed for 14 minutes.

Drying Since PET bottles are sensitive to hydrolytic degradation, it is necessary to dry it first with a low moisture level. Drying is only up to 14% moisture content of the PET bottles and must be maintained at this moisture level.

Extrusion Compound extruder will be used to melt the PET bottles and Human hair. It will be melted at a temperature of 300 – 400℃. Twin screw extruders will be counter-rotating which one screw spins clockwise while the other spins counter clockwise. Using this, pressure buildup is higher.

Molding Molding machine will be adjustable for the desired sizes of the panel board. The different sizes are (2,440mm x 610 x 6.4mm), (3050mm x 610 x 6.4mm), (2440mm x 610mm x 7.9mm) and (3050mm x 610mm x 7.9mm).

Pressurizing is applied after the molding with 1 ton pressure.

Cooling
The hot molded panel board will be sunk into cold water with a temperature of 20℃.

Carton application. Carton application is applied at the outermost part of the molded plastic.

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