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Earth Buddy

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Submitted By dylandiss
Words 991
Pages 4
yDylan Dissanayake
Student ID : 15223568
Session 1 : Earth Buddy

10/01/12

Q1.
How many Earth Buddies can Ben count on producing in one shift? How many if the factory works 2 shifts? Three shifts? How many if it operates three shifts a day, seven days a week? Which operation is the bottleneck?

TASK | TIME | NUMBER OF OPERATORS | a.BUDDIES/HR | b.BUDDIES/SHIFT | c.BUDDIES/ "2" SHIFTS | d.BUDDIES/ "3" SHIFTS | e.BUDDIES/ "3" SHIFTS - 7 DAYS | FILLING | 1.5 | 6 | 240 | 1680 | 3360 | 5040 | 35280 | MOULDING | 1.6 | 3 | 225 | 1575 | 3150 | 4725 | 33075 | EYES | 1.2 | 2 | 300 | 2100 | 4200 | 6300 | 44100 | EYE GLASS | 1.2 | 1 | 300 | 2100 | 4200 | 6300 | 44100 | PAINTING | 1.5 | 1 | 240 | 1680 | 3360 | 5040 | 35280 | PACKING | 1.98 | 2 | 363 | 2541 | 5082 | 7623 | 53361 |

a. Buddies/hr = 60minutes x Operators time/task

b. Buddies/shift = 60minutes x Operators x Productive hrs time/task

c. Buddies/ 2 shifts = 60minutes x Operators x Productive hrs x No. Of Shifts time/task

d. Buddies/ 3 shifts = 60minutes x Operators x Productive hrs x No. Of Shifts time/task

e. Buddies/ 3 shifts = 60minutes x Operators x Productive hrs x No. Of Shifts x Days 7 Days time/task

Bottleneck = Lowest output (Moulding)

Theoretical Capacity/hr = Operators x 60min Total time/task

15 x 60 = 258/hr 3.48

Q2.
If all of the operators work at the rates Ben observed, and assuming that there are sufficient input materials available, how much work-in-process (WIP) inventory will accumulate after each operation by the end of each shift?

Previous Task Output before bottleneck/Shift - Bottleneck

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