...Benjamin vonWurmb Hanover-Bates Chemical Corporation Background The Hanover-Bates Chemical Corporation is a leading distributor of processing chemicals for the chemical plating industry. The company currently employs 40 sales reps in seven sales districts, and its products are fashioned in four plants which are located in Los Angeles, Houston, Chicago, and Newark. Hanover-Bates prepares its products for customer use by mixing chemicals from a broad range of suppliers. Salaries of Hanover-Bates sales representatives range from $33,000 to $45,000, with fringe benefit costs amounting to an additional 15% of their salary. A commission of 0.5 percent is paid, based on dollar sales, on all sales up to established sales quotas. Commission on sales in excess of quota is one percent. District sales manager’s salaries range from $47,250 to $52,000. (515) They are not paid a commission in excess to salary. Hanover-Bates and the majority of the firms in its industry produce the same line of basic processing chemicals. Minimal quality difference exists between Hanover’s products and those offered by its competitors, however, some of these chemicals, such as CHX (a protective post-plating chromate dip), provide a much higher gross margin than others. (See Exhibit 4) Introduction James Sprague is the newly appointed Northeast district (also know as District 3) sales manager for Hanover-Bates Chemical Corporation. He is now in charge of helping that district...
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...Plastic key chains are being produced in a company named Hot Shot Plastics. The plastic material is first molded and then trimmed to the required shape. The current curetimes (which is the time for plastic to cool) during the molding process affect the edge quality of the key-chains produced. The aim is to achieve statistical control of the curetimes using Xbar and R-charts Curetime data of 25 samples, each of size 4 have been taken when the process is assumed to be in control. These are shown below. Sample no | Observations | 1 | 27.34667 | 27.50085 | 29.94412 | 28.21249 | 2 | 27.79695 | 26.15006 | 31.21295 | 31.33272 | 3 | 33.53255 | 29.32971 | 29.70460 | 31.05300 | 4 | 37.98409 | 32.26942 | 31.91741 | 29.44279 | 5 | 33.82722 | 30.32543 | 28.38117 | 33.70124 | 6 | 29.68356 | 29.56677 | 27.23077 | 34.00417 | 7 | 32.62640 | 26.32030 | 32.07892 | 36.17198 | 8 | 30.29575 | 30.52868 | 24.43315 | 26.85241 | 9 | 28.43856 | 30.48251 | 32.43083 | 30.76162 | 10 | 28.27790 | 33.94916 | 30.47406 | 28.87447 | 11 | 26.91885 | 27.66133 | 31.46936 | 29.66928 | 12 | 28.46547 | 28.29937 | 28.99441 | 31.14511 | 13 | 32.42677 | 26.10410 | 29.47718 | 37.20079 | 14 | 28.84273 | 30.51801 | 32.23614 | 30.47104 | 15 | 30.75136 | 32.99922 | 28.08452 | 26.19981 | 16 | 31.25754 | 24.29473 | 35.46477 | 28.41126 | 17 | 31.24921 | 28.57954 | 35.00865 | 31.23591 | 18 | 31.41554 | 335.80049 | 33.60909 | 27.82131 | 19 | 32.20230 | 32.02005 | 32.71018 | 29.37620 | 20 | 26.91603 | 29.77775...
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...Unit 142: Plastic Processing Assignment 1: Moulding techniques used for the manufacture of plastic products P1 & P2 Plastic Dustbins The moulding technique used to make plastic dustbins is referred to as injection moulding. Injection moulding is the process where plastic is injected into a mould to form the final product. Both thermoplastics and thermosetting plastic can be used for the process of injection moulding. For this type of product HDPE is used, which is a thermoplastic. The material, usually in the form of pellets or granules, is dropped into the hopper. Heaters are found around the rotating screw; here the plastic is melted to a viscous state. Next, the plastic is injected into the mould and pressure build-up packs and holds the material in place. Cooling...
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...生產與作業管理期末報告 Case Study: Hot Spot Plastics Company 0013142陳品翔 0013116廖冠倫 0013148 邱聖凱 0013151 林梓洋 PARTⅠ Company introduction: Hot Shot Plastics Hot Shot Plastics, Inc. filed as an Articles of Incorporation in the State of California and is no longer active. This corporate entity was filed approximately fourteen years ago on Monday, June 05, 2000, according to public records filed with California Secretary of State. Products: Manufactures processed plastics Plastic cutting machinery, Plastic grinding machinery, Rubber or plastic mills, Rubber or plastic extrusion dies, Plastic injection molds, Thermoforming molds, Ejector pins, In mold decoration IMD cylinder, Blow molding machines, Coating machines, Extruders. PARTⅡ Case introduction: Plastics keychains are being produced in a company named Hot Shot Plastics. The plastic material is first molded and then trimmed to the required shape. The curetimes (which is the time for the plastic to cool) during the molding process affect the edge quality of the keychains produced. The aim is to achieve statistical control of the curetimes using X̅- and R-charts. Questions: 1. Prepare X̅- and R-charts using these data with the method described in the chapter. Solution: Factor for Determining from R̅ the Three-Sigma Control Limits for X̅- and R-Charts | | Factors for R-Chart | Number of observations in each samplen | Factor for X̅-ChartA2 | Lower Control LimitD3 | Upper Control LimitD4 | 4 | 0.73 | 0 | 2.28...
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...………………………………………………………...17 Cost analysis…………………………………………………………………….19 Video………………………………………………………………………………..20 X. References……………………………………………………………….…….21 3 Open Mold: Spray Up Fibre is chopped in a hand-held gun and fed into a spray of catalyzed resin directed at the mould. With open molding, the gel coat and laminate are exposed to the atmosphere during the fabrication process. The selection of this technique for the manufacture of the bathtub was because the feasibility that open mold methods allows such as: Most appropriate technique based on the costs of tooling due to the single cavity mold of fiberglass used for the size of the part 30x35x18 in. Portable equipment permits on-site fabrication. This technique enable the manufacturing of hot bathtubs that requires different types of reinforcement able to tolerate heat and load. 4 Sheet Metal for Bathtub Mold Injection mold is a technique used for the manufacture of bathtubs. For small baby bathtubs, injection molding is a affordable technique because of the size, and the costs are not so expensive. Using Sheet metal technique is cheaper and easier to manufacture if compared with an injection molds for a big bathtub. After forming the sheet a composite mold is manufacture. Therefore, the final bathtub will Sheet metal forming technique is used to the manufacture...
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...Effectiveness of Shredded Plastic Cups as an Additive in Making Decorative Garden Tiles CHAPTER I A. BACKGROUND OF THE STUDY B. RESEARCH PROBLEM General Problem: How effective are shredded plastic cups as additives in making decorative garden tiles? Specific Problems: 1. How effective are shredded plastic cups as additives in making decorative garden tiles in terms of compressive strength? 2. How effective are shredded plastic cups as additives in making decorative garden tiles in terms of durability? 3. How effective are shredded plastic cups as additives in making decorative garden tiles in terms of load bearing capacity? C. RESEARCH OBJECTIVE General Objective: The primary concern of this study is to determine the effectiveness of compressed plastic bottles as fillers for pathways. Specific Objectives: 1. To determine the effectiveness of shredded plastic cups as additives in making decorative garden tiles in terms of compressive strength. 2. To determine the effectiveness of shredded plastic cups as additives in making decorative garden tiles in terms of durability. D. To determine the effectiveness of shredded plastic cups as additives in making decorative garden tiles in terms of load bearing capacity. E. HYPOTHESES It is hypothesized that: 1. The shredded plastic cups have no significant effect as additives in making decorative garden tiles in terms of compressive strength. 2. The shredded plastic cups have no significant...
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...(i) Injection Molding Demonstration Battenfeld HM 40/130 is the machine used in the laboratory session to mold Polypropylene. Thermoplastic materials such as nylon, polystyrene, polythene and polypropylene can be used in a process called injection molding. How injection molding works? 1. The hopper is filled with granules of plastic powder. The hopper stores the material until it is needed. 2. The heater starts heating up the tube until it reaches a high temperature, then a screw thread starts turning. 3. The granules are pushed along the heater section by a motor, which pushes the granules along the heater section. The heater melts the granules until they reach the liquid state. This liquid is then forced under pressure into a mold where it cools down the liquid and solidifies it, which then turns into a shape. 4. The mold then opens and the ejector pins remove the molded part. In one molding cycle, the maximum amount of plastic injection mold that can be injected is called the “shot size”. For best quality, parts must use about 60% to 70% of a machines rated shot size. Larger shot sizes will not allow sufficient melt cushion for packing. Smaller shot sizes produce greater irregularities and loss of precision. The relatively high melting point of polypropylene allows continued use at 104°C. The resin begins to soften at about 121°C. The polymer “Polypropylene” (C3H6)n properties: Property Value Molecular weight of repeat unit 42.08 g/mol...
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...1. Introduction Packaging has become an integral part of the processing, preservation, distribution, marketing, and even the cooking of foods. Food packaging materials include paper, cellulose products, cellophane, tinplate, aluminium, stainless steel, ceramics, glass, rubber, aluminium foil, plastics and laminates (Mercer, 1990). Since its introduction in the 1950’s, the use of plastic in the packaging industry has increased at a greater rate than any other packaging material due to their low cost and outstanding functional service properties (Hernandez and Giacin, 1998). Packaging materials provide protection for microbiological, chemical, and physical contamination (World Packaging Organisation, 2009). However, components of the packaging material must be safe to the product as well as to the consumers. Food may interact with the packaging materials and this may change the initial mechanical and barrier properties as well as the safety of the product (Sablani and Rahman, 2007). Three types of food packaging interaction are distinguished: (i) migration, (ii) permeation, (iii) and absorption. Migration is the transfer of chemical components from the packaging material to the contained food product (Paneva et al., 2005). The migration of potentially toxic substances from packaging material to foods is a major concern in the selection and use of materials for food packaging because of the possible effect upon human health. In addition, migration of other components...
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...cycle repeats. Injection moulding is capable to repeatedly form identical discrete parts at a shorter turnaround time as compare to machining. Injection moulding not necessarily rely on one material, there’s variety of materials for example polymer and metals that can be used to produce parts. In this paper, the scope focuses plastic injection moulding by using polymer. Polymer [2] is adapted from Greek as ‘many part’, which describes molecule composed of many identical parts that synthesized together to from a large macromolecules. Generally plastic injection moulding uses thermoplastic and thermosetting polymers. The plastic parts that can be formed by injection moulding range from small electronic components such as lid of air-cavity package, to body panels of cars. Due to the capability of plastic injection moulding to generate big varieties of parts from as small as miligrams to kilograms, thus, a measure of size named shot size is selected which is determined by the weight of resin that can be injected per cycle. Shot size range between 20grams to 20kilograms. Figure 1: Injection moulding machine (Source: Modified from Wikipedia [1]) Basic plastic injection moulding...
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...McGraw-Hill Companies srl 540 APPENDIX B Cases TREXEL We’ve never met a customer who wasn’t interested in our technology. —David Bernstein, CEO of Trexel David Bernstein hung up the phone with Alex d’Arbeloff, Trexel’s largest investor, and contemplated an upcoming Board of Directors meeting scheduled for June 25, 1998. The meeting was only 10 weeks away and Bernstein, Trexel’s president and chief executive officer, needed to present a coherent vision of the company’s new strategy. Bernstein believed that Trexel’s patented technology for manufacturing foamed plastics had the potential to revolutionize much of the worldwide plastics industry. His innovative process technology, known as MuCell, allowed the Woburn, Massachusetts company to produce foamed plastic utilizing 25% to 50% less material than traditional solid plastics without a significant decrease in the strength of the plastic. Bernstein believed the market for products produced via this technology could be in excess of 50 billion pounds of material per year representing potential worldwide annual revenues of over $100 billion. To date, Trexel had entered into numerous development partnerships with manufacturers, but no commercial products had made it to market. Bernstein was torn between his desire to pursue a variety of applications for the technology and the view of...
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...Available online at www.sciencedirect.com Biotechnology Advances 26 (2008) 246 – 265 www.elsevier.com/locate/biotechadv Research review paper Biological degradation of plastics: A comprehensive review Aamer Ali Shah ⁎, Fariha Hasan, Abdul Hameed, Safia Ahmed Department of Microbiology, Quaid-i-Azam University, Islamabad, Pakistan Received 22 November 2007; received in revised form 31 December 2007; accepted 31 December 2007 Available online 26 January 2008 Abstract Lack of degradability and the closing of landfill sites as well as growing water and land pollution problems have led to concern about plastics. With the excessive use of plastics and increasing pressure being placed on capacities available for plastic waste disposal, the need for biodegradable plastics and biodegradation of plastic wastes has assumed increasing importance in the last few years. Awareness of the waste problem and its impact on the environment has awakened new interest in the area of degradable polymers. The interest in environmental issues is growing and there are increasing demands to develop material which do not burden the environment significantly. Biodegradation is necessary for water-soluble or water-immiscible polymers because they eventually enter streams which can neither be recycled nor incinerated. It is important to consider the microbial degradation of natural and synthetic polymers in order to understand what is necessary for biodegradation and the mechanisms involved. This...
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...machine, pedal was pressed to start welding process. An electric arc was formed between a pointed tungsten electrode and the workpiece in an inert atmosphere. The shielding gas acted as the medium for the transport of electrons and protects the hot tungsten electrode from oxidation. The composition of the gas and its flow characteristics affect the heat transfer to the workpiece. Approximately 80% of the heat transported to the weldment in GTAW was via the kinetic energy of the electrons. Table 3.2 Welding parameters AC Pulse Freq. (Hz) Set Current (A) Weld Speed (mm/min) Argon gas flow Trail/backing (l/mm) Peak Base 6 200 A 128 50/40 200 60 3.3 Metallography 3.3.1 Cutting The cross-section of work pieces were prepared for microstructure and mechanical properties examination. The specimen were first sectioned to two parts using Buehler Isomet 1500 machine with a lubricated low speed diamond saw. The specimen were cut along transverse direction first for the purpose of Optical Microscope (OM) examination and the remaining part for Vickers Hardness Test. Each sample was mounted, ground, polished and etched for microstructure examination. 3.3.2 Cold Mounting As the alloy samples were small, all the samples were mounted in plastic for convenience in handling and to protect the edges of the specimen being prepared. Cold mounting (room temperature) used was made by mixing the epoxy and hardener and pouring the mixture over a sample that is positioned face down in a cold-mounting...
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...and acceptability. Through this paper we’ll discuss the quality improvement systems or processes adopted by Hartman Industries in order to gain and retain more and more customers and success. According to Hartman Industries, LLC (2009) the company is considered to be colossal and a leader in plastic injection molding. To be massive and in top positions Hartman Industries has adopted strategies to manage their accuracy and exactness in regard to plastic injection molding. Hartman Industries succeeded because of their efforts in implementing and improving the ISO 9000 standards. They have come up with their own quality control programs which ensure that the quality delivered is up to the mark and as per the requirements of the present trends. The company is highly renowned for their quality work which they deliver in accordance to their outstanding quality control standards. These standards are set and maintained with the help of Six Sigma, thorough research and pertaining to the advanced technology. Identify a quality management system for process or organizational improvement As per UOP (2009) Hartman Industries can be considered as the leader and on the top position in the field of plastic injection molding. This leadership and renowned position has been attained by the company through the total quality management system which they have adopted to deliver the best quality. According to Goestch (2010) Fredrick Taylor brought the concept of total quality in 1920s. The company does...
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...Delta Plastics, Inc. (A) Stephanie Baldwin Kesterson Strayer University Discuss how an organization can benefit from a Total Quality Management program. An organization can benefit from a Total Quality Management (TQM) program because TQM is focused on meeting the expectations of the customer. Reid and Sanders (2010) define TQM as an integrated effort designed to improve quality performance at every level of the organization. TQM improves business from top to bottom because everyone is working towards a common goal. TQM is also a focused approach to guarantee customer satisfaction which will increase sales as well as increase profits. Having a TQM program also improves working conditions where discussion between managers and employees is open and where employees are motivated to work better. Companies can benefit from TQM simply because it insists on quality and excellence across the whole operation. Analyzing the case more closely, speculate which definition of quality each of the four main players was adhering to and discuss your rationale for each employee. In response to Delta Plastic’s “super plastic” product, there were several key opinions. Isabelle Harrison, Director of Research and Development, believes that the product created is safe, but she would like to have the opportunity to quality test it further and fine tune the product. Jose De Costa, Director of Manufacturing, agrees with Harrison because he believes it is possible the “super plastic” could...
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...ones? Are we just overreacting? There are in fact a large number of different toxins that are put in toys when they are made. One in three toys have harmful toxins in them. Phthalates is one of those toxins. Phthalates is used in toys that are made of plastic; it helps in the softening process. Although it may seem harmless, phthalates can cause cancer in children, it can also cause disrupt in hormone systems, and even spur an early onset of puberty in children. (Boulard, 2008) Phthalates can be found in teething rings, pacifiers, also flexible plastic toys, (Fisher, 2012) and it is also found in sleep masks. Mercury is another toxin found in toys, it is found in a large number of toys, but mainly in bath toys. Mercury is bad for any one that comes in contact with a large amount of it, or even just a little bit of it. For children it can damage their kidneys and also their nervous system. (Boulard, 2008) Cadmium is also a toxin in toys, it is used in all painted toys, and also lunch boxes. Cadmium can damage kidneys; also it can damage the lungs and the intestines. (Boulard, 2008) There is also Bisphenol-A, which is used in the polycarbonate plastic, which is used for baby bottles, (Boulard, 2008) and also the lining of plastic food containers. It can lead to hyperactivity in children, and can also impair their ability to learn. Lead is a big one used in children toys. Lead can be in anything from painted toys to backpacks. It is in little hands love book, and also the Dora the...
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