...to reduce transportation costs and increase productivity and efficiency. Backhoe loading truck with blasted material ^(4) Crushing and Grinding The raw materials firstly go through a screening process which ensures only the required materials are crushed and no time and energy is wasted in processing waste constituents. Once the excessively large rocks are crushed into the desired size, the next step is ensuring the right chemical composition of your cement. Typical additives include sand, to increase the silicon oxide composition as well as iron ores to maintain the proportions of iron oxides. The next step is grinding which can be achieved one of two ways: Wet process – The raw materials are firstly grinded to particles less than 75 microns and then fed into a rotating mill and mixed with...
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...Concrete as a building material Name: Institution Concrete is a building material which has been in use since the Roman times. It is a complex mixture of water, coarse granular material usually sand or gravel. Cement fills the spaces among the granular material and acts as a binder that glues them together. The Panama Canal, the Hoover Dam, and the Roman Pantheon are some of renowned structures made of concrete. (PCA) Concrete usage dates back thousands of years ago. Concrete was used for building of many ancient structures. Heinrich Schliemann, a German archaeologist discovered concrete floors in a royal palace of Tiryns, Greece, which dates approximately 1400-1200 BC. The Romans also used concrete on large scale from 300 BC to 476 AD. Roman concrete was made from an aggregate of pumice, pozzolana and quicklime. (Jacobs 4). Modern concrete is different from the Romans concrete in two ways. First, its mixer of a homogeneous fluid, this allows it to be poured into forms instead of hand-layering together with the arrangement of gravel, in Roman practice, this comprised of debris. Second, modern cement is integrated with steel that reinforces it to great strength in tension. Roman concrete depended only on the strength of the concrete bonds to withstand tension. The idea of reinforced concrete was invented by Joseph Monier in 1849. The first reinforced concrete bridge was built that year. (Constructor) Concrete has many benefits. It is economical when ingredients are readily...
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...MANCHESTER SALFORD BUSINESS SCHOOL Overcoming Challenges to Variables in Production of Concrete through Lean Strategies: The Case of Ready Mix Concrete Manufacturing Plant in Nigeria By ADEOLA OGUNTOYINBO Student I.D: @00467125 An Academic Paper Submitted in Partial Fulfillment of the Requirement of the University Of Salford for the Award of MSc. Project Management February, 2016 ABSTRACT This paper aims to answer the question: can implementation of lean principles assist the operations manager of a concrete manufacturing plant? And if yes how? Choice of product over service is based on the premise that they are tangible and can be measured easily. The likely contributions of appropriate lean concepts and techniques to achieve sustainability and customer’s satisfaction will be identified and analyzed. A series of relevant questions were asked during a visit to a construction site as well as a concrete manufacturing plant. This study however, is not holistic and thus will be restricted to a construction material known as ready mix concrete, thus limiting the applicability of this study to other concrete products or construction materials. Further researches are also suggested. The underlying factors of lean thinking is applicable and can indeed be adopted to achieving better performance in variables such as cement, aggregates, water reinforcement, chemical additives and peculiarities of customers and users amongst others. Elimination of the non value adding...
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...To share your opinion with our readers, you may send in your inputs in about 1500 words via e-mail to editor@icjonline.com Roads from plastic waste S.S. Verma The debate on the use and abuse of plastics vis-a-vis environmental protection can go on, without yielding results until practical steps are initiated at the grassroots level by everyone who is in a position to do something about it. The plastic wastes could be used in road construction and the field tests withstood the stress and proved that plastic wastes used after proper processing as an additive would enhance the life of the roads and also solve environmental problems. The present write-up highlights the developments in using plastics waste to make plastic roads. Plastic is everywhere in today’?s lifestyle. It is used for packaging, protecting, serving, and even disposing of all kinds of consumer goods. With the industrial revolution, mass production of goods started and plastic seemed to be a cheaper and effective raw material. Today, every vital sector of the economy starting from agriculture to packaging, automobile, building construction, communication or infotech has been virtually revolutionised by the applications of plastics. Use of this non-biodegradable (according to recent studies, plastics...
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...plants achieved 100% fly ash utilization whereas CGPL achieved 25% in its first year of full operation, which is in line with regulatory requirements. Innovations 1. Ultra-Thin White Topping technology: CTTL, a wholly owned subsidiary of Tata Power, in association with BASF, has developed a concrete mix which can help replacing 40% of cement with Fly Ash. The polyheed admixture developed for Trombay Thermal Station Fly Ash has been used in a demonstration project. A demonstration road stretch of 3.5 m x 100 m has been laid. This road has lower absorption of solar energy (higher reflectivity) and is expected to have a longer service life. 2. Bottom ash based brick making: Bottom ash based bricks were manufactured successfully. A patent on the same has been filed. Technologies Being Reviewed / Adopted Fly ash based plaster sand: Additives are added into fly ash and mixture is processed to manufacture ceramic sand through an already patented process. This sand is well graded and meets the standard IS specifications for sand. This helps in utilization of fly ash from thermal power station in environmental friendly manner. This plaster sand is then mixed with cement and some more additives in the required proportion for a ready mix plaster. This ready mix can be used for making internal and external wall plaster by adding required proportion of water in it....
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...In Synaxis Ready Mix, the entire organization is divided into functional departments as shown in the above chart, to deal with the problems of business at various levels. Functional authority remains confined to functional guidance to different departments. This helps in maintain quality and uniformity of performance of different functions throughout the enterprise. Features * The entire organizational activities are divided into specifications such as Sales, Production, IT, Finance & Administration, etc as shown in above chart. * Complex form of administrative organization * Three authorities exist- Line, Staff and Function * Each functional area is put under the charge of functional specialists and he has got the authority to give all decisions regarding whenever the function is performed throughout the enterprise. * Better division of labour takes place which results in specialization of function and its consequent benefit. * Management control is simplified as the mental functions are separated from manual functions. Checks and balances keep the authority within certain limits. Specialists may be asked to judge the performance of various sections. * Greater efficiency is achieved because of every function performing a limited number of functions. * Specialization compiled with standardization facilitates maximum production and economical costs. * Expert knowledge of functional manager facilitates better control and supervision. ...
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...CHAPTER 1 BACKGROUND OF THE STUDY Fiber- reinforced concrete contains fibrous materials which intensifies its structural integrity. Since concrete is weak in tension, the use of conventional steel bars reinforcement and to some extent by the mixing of a sufficient volume of certain fibers. Its fibers include steel, glass, synthetics or natural fibers which provide varying properties to concrete. Also, its character changes with varying concretes, fiber materials, geometries, distribution, orientation, and densities. Fibers have been used as a reinforcement since ancient times. In the 1900s, asbestos fibers were used in concrete. In the 1950s, the concept of composite materials came into being and fiber-reinforced concrete was one of the topics of interest. But due to health risks linked to asbestos, its substance in concrete and other building materials were replaced. Also, in the 1960’s, steel glass and synthetic fibers were used in concrete. Since then, new fiber-reinforced concretes are being researched to improve the tensile properties of concrete. FIBER REINFORCED CONCRETE ADVANTAGES PHILIPPINE ENVIRONMENTAL PROBLEMS The Environment of the Philippines is prone to natural disasters, particularly typhoons, floods, landslides, volcanic eruptions, earthquakes, and tsunamis, lying as it does astride the typhoon belt, in the active volcanic region known as thePacific Ring of Fire, and in the geologicall suitable region. The Philippines also suffers major human-caused environmental...
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...333 STUDY ON REACTIVE POWDER CONCRETE USED IN THE SIDEWALK SYSTEM OF THE QINGHAI-TIBET RAILWAY BRIDGE Ji Wen-yu,1 An Ming-zhe,1 Yan Gui-ping,1 and Wang Jun-min2 1 College of Civil Engineering and Architecture, Beijing Jiaotong University, Beijing, 100044, PRC 2 Beijing Municipal Engineering Research Institute, Beijing, 100007, PRC Abstract The Qinghai-Tibet railway lies in the west area of China at an altitude of more than 4,000 meters. The 576-km railway is being built on frozen earth. The bad climate and sandstorms of the tundra require the concrete of the bridge to have superior mechanical properties and high durability. By adding portland cement, silica fume, superfine fly ash, and superplasticizers, reactive powder concrete (RPC) is used in the sidewalk systems of bridges with compressive strength of 160 MPa. The research shows that RPC has high strength, excellent frost durability, and impermeability. Therefore, RPC is the best choice for the Qinghai-Tibet railway. 1. Introduction The Qinghai-Tibet railway lies in Qinghai-Tibet plateau in the west area of China, at an altitude of more than 4,000 meters and in a high intensity earthquake region. The 576-km railway is being built on frozen earth. The climate conditions are harsh in that area: low air temperature, concentrated rain and snow, and heavy sandstorms. The area also has complicated geology conditions, and groundwater causes corrosion. The 334 International Workshop on Sustainable...
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...Analysis of Indian Cement Industry 1 • Industry Structure • Regional Scenario • Demand Dynamics • Cost Structure • Ready Mix Concrete (RMC) • Demand • Key Demand Drivers • Supply • Operating Rates • Prices • Profitability • Player Profiles 2 :3 : 13 : 55 : 75 : 86 : 99 : 102 : 132 : 143 : 154 : 161 : 168 Industry Structure 3 Porter five force analysis Industry structure •As of March 2011, the installed cement capacity of large plants in India stands at approximately 284 million tonnes. •This is accounted by around 172 large cement plants. In addition to large cement plants, around 365 mini cement plants account for approximately 11 million tonnes of cement capacity in India. •The industry can be broadly classified into pan-India, regional and marginal players. Pan-India players include large players like Holcim group companies- ACC and Ambuja and Aditya Birla group company- UltraTech Cement (including Samruddhi Cement) . •Companies of both these groups are adding capacities through either greenfield or brownfield expansions. Industry structure •Players whose presence is restricted to one or two regions, with a stronghold in the markets of their respective operations are included in the category of regional players. Key examples of players included in this segment are Jaiprakash Associates (North and Central), Lafarge (concentrated in the East), India Cement (South), Shree Cement •(North), Binani Cement (North), Kesoram Industries (South), OCL (East)...
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...material extraction, through to materials processing and manufacturing, all the way to distribution, usage, maintenance and disposal or recycling. One company that has been at the forefront of Cement production over the years has been Heidelberg Cement. Heidelberg cement having been in operation for over 140 years is one of the world’s largest building materials companies. It is a multinational building materials company head quartered in Germany having presence in more than 40 countries with over 51,000 employees in 2,500 locations. The company, on its website lists its core activities to include the production and distribution of cement and aggregates, two essential raw materials used in manufacturing concrete. The company’s product range also includes ready-mixed concrete, concrete...
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...Care employees Opportunity Threat - Population keep growing - Growing in Emerging market -Competitors -Economic crisis Q2. HAVE A LOOK TO THE PRODUCTS PORTFOLIO. WHAT WOULD YOU RECOMMEND LAFARGE SHOULD DO TO IMPROVE THE SITUATION? JUSTIFY YOUR SUGGESTION. Product portfolio: Cement – Lafarge major business, 57.3% of total sales Aggregates and Concrete – further develop and support for cement activity, 34.5% of total sales Gypsum – small sector in the group, 8% of total sales ¢ Cement – continue the high proportion in this sector Leading business in the group→ generate majority of sale High demand in emerging market, 62% of cement sales Ø Ø ¢ Aggregates and Concrete –expand aggregates and concrete business in emerging markets, explore the potential there, e.g. build factories Aggregates demand increase 5.2 percent in 2015 (Concrete Construction, 2012) and concrete demand also rise in 2017 (Burgess, A., 2014) Demand of concrete fell 40% in EU since 2008 (The Construction Index, 2011) Growth mainly from emerging country (The Freedonia Group , 2012) Small % of sales for aggregates and concrete activities in emerging markets Ø Ø Ø Ø ¢ Gypsum – invest more resources in the whole sector Small proportion in the group recently Forecast to grow at a CAGR of 9.9% (Apex, S., 2013) Reach approximately $2.4 billion by 2018, and $3.8 billion by 2023 (Apex, S., 2013) Ø Ø Ø Question 3 Geographic presence...
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...mixing fresh concrete. With an understanding of concrete properties and the means of which to calculate these properties the students can demonstrate their knowledge in a laboratory environment. The students are expected to achieve this task by designing and mixing a batch of concrete based on specific requirements provided in the ASTM C231. The procedure requirements include strength, slump, air entrainment, volume, aggregate type and size. Students are split into groups and each group is assigned specific parameters to base their designs on. These designs and parameters are used to complete the concrete mixing procedures. The specific parameters for Thursdays Lab Group # 1 were a compressive strength of 8000 psi (55 MPA), limestone aggregate with a maximum size of ¾”. The mixture required moderate air entraining, a supplementary cementitious material called fly ash, and a target slump of 3”- 4”. This design should produce a mixture that is relatively high in strength, durability and workability. The assumption was made that the aggregate properties calculated we accurately described. A sample of this mixture design was created in the lab using the equipment provided. The mixture was then subjected to testing using the slump cone test. The ASTM C231 requires the sample to be tested using an air pot to determine the air content. However, the air pot failed to preform and we were provided with the air content value to aid in continued calculations. The concrete was then placed...
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...100 years of Strength. Performance. Passion. Corporate Sustainable Development Report 2011 20 1921 1922 1923 1924 1925 1926 1927 1928 37 1938 1939 1940 1941 1942 1943 1944 1945 54 1955 1956 1957 1958 1959 1960 1961 1962 71 1972 1973 1974 1975 1976 1977 1978 1979 88 1989 1990 1991 1992 1993 1994 1995 1996 2005 2006 2007 2008 2009 2010 2011 2012 Holcim’s original cement plant in Holderbank in the Swiss canton of Aargau. 100 The new Ste. Genevieve plant of Holcim US in Missouri. Contents Introduction Performance against targets Chairman’s statement CEO interview Vision and strategy Q “Delivering value to your stakeholders is part of your mission. How do you achieve results while operating with sustainability and integrity? Are incentives for sustainable practices integrated into performance compensation plans?” SD challenges Sustainable solutions and construction Q “What is Holcim’s contribution to improve efficiencies in the building materials industry?” Energy and climate Q “Holcim appears to be ahead of its competitors with regards to its level of carbon emissions. How does Holcim plan to further reduce its CO2 footprint, while providing the construction materials for the schools, hospitals, homes and infrastructure the world needs?” Biodiversity and water Q “Reducing energy use will in turn reduce CO2 emissions and water consumption. How can Holcim ensure that the overall synergies between energy, climate, biodiversity and water are taken into consideration?”...
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...CHAPTER-2 LITERATURE REVIEW 2.1 Introduction In context to the idea behind use of discarded/used engine oil, various researches have already been performed that explains the behavior of concrete properties after its doping in concrete mix. Since last 15 years, this concept is in huge trend for finding a solution towards effective disposal and ultimately a worthy usage of used engine oil while on the other hand, finding a substitute of admixtures that are being used in concrete thereby, preserving conventional building materials Various studies that have done in this background are reviewed as follows. 1. Bilal S. Hamad and Ahmad A. Rteil (2003), concluded that used engine oil acted as a chemical plasticizer by improving the fluidity of concrete...
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...Task 1 (LO 1: 1.1 and 1.2) A tunnel is an underground or underwater passageway, dug through the surrounding soil, earth, rock and enclosed except for entrance and exit, commonly at each end. A pipeline is not a tunnel, though some recent tunnels have used immersed tube construction techniques rather than traditional tunnel boring methods. A tunnel may be for foot or vehicular road traffic, for rail traffic, or for a canal. The central portions of a rapid transit network are usually in tunnel. Some tunnels are aqueducts to supply water for consumption or for hydroelectric stations or are sewers. Utility tunnels are used for routing steam, chilled water, electrical power or telecommunication cables, as well as connecting buildings for convenient passage of people and equipment. There 4 kinds of tunnelling methods that is widely used. They are (1) Cut and Cover Tunnelling method (2) Drill and Blas Tunnelling method (3) Tunnel boring machine method (TBM) (4) Sequential Excavation Method Cut and Cover Tunnelling Method Cut and Cover Tunnelling Method Cut and Cover Tunnelling Method Cut and cover tunnelling is a common and well-proven technique for constructing shallow tunnels. The method can accommodate changes in tunnel width and non-uniform shapes and is often adopted in construction of underground stations. Several overlapping works are required to be carried out in using this tunnelling method. Trench excavation, tunnel construction and soil covering of excavated...
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