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Tetra Pa

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Tetra Pak Visit
SIBM Pune | AbstractA visit conducted to Tetra Pak for SIBM Pune Students. I have listed all my learnings derived from the conversations and sighting of the factory.
Swati Singh,114029
Project Management |

Tetra Pak Visit
SIBM Pune | AbstractA visit conducted to Tetra Pak for SIBM Pune Students. I have listed all my learnings derived from the conversations and sighting of the factory.
Swati Singh,114029
Project Management |

Story behind Tetra Pack

The Rs 700-crore Chakan facility was inaugurated in 2013 with a production capacity of 8.5 million packages a year. The plant also has potential to scale upto 16 billion packages with the ever growing consumption in India, South East Asia and Middle East.
The Chakan plant’s core focus is on the Tetra Classic Aseptic (TCA) and Tetra Fino Aseptic (TFA) eyeing the rural markets of India. Small packets of TFA which starts from five small sizes of 100 ml, 200 ml, 250 ml, 500 ml and 1000 ml and TCA that comes for 65 ml.
The Chakan facility, the Tetra Pak’s second largest plant after its Lund plant in Sweden.
Parle were the first ever to use a TCA Tetra Pak, the small little triangular pack that can be sold in chains of multiple packs and known as the samosa pack.
Tetra Pak's automated solution for juices and dairy milk applications. Its aseptic processing technique, a key process in their production shopfloor allows liquid food to retain colour, texture, natural taste and nutritional value for up to 12 months, without the need for preservatives or refrigeration.
Tetra Pak has six aseptic packaging systems: Tetra Brik Aseptic, Tetra Evero Aseptic, Tetra Prisma Aseptic, Tetra Gemina Aseptic, Tetra Classic Aseptic (TCA) and Tetra Fino Aseptic (TFA).

Important Points * Tetra Pak's new packaging plant in Chakan, Pune, India. 1. LocationChakan, Pune, India 2. Estimated Investment€120m (INR7bn) 3. Sponsor / OwnerTetra Pak 4. Construction StartFebruary 2011 5. CompletionMay 2013 6. Production8.5 billion packs per year (to be expanded to 16 billion) * The Chakan plant produces materials for Tetra Pak's aseptic packaging products.

* The plant was completed in May 2013 and achieved the highest rating of ‘Platinum’ from the Indian Green Building Council, for its sustainability initiatives.

* The Chakan facility houses modern packaging production lines and equipment. * The Tetra Pak plant serves the packaging needs of India's dairy and fruit beverage sectors.

Plant Design

The Tetra Pak plant's design incorporated a number of sustainable features that made use of renewable and non-conventional energy and materials for production.
Heat recovery systems were installed for air-conditioning throughout the plant. A rain water harvesting system was also installed to help meet the plant's water requirements. In addition, solar panels were installed, existing trees at the site were preserved and mulching was applied for soil erosion prevention and control.
Packaging:
The Tetra Pak plant manufactures materials for use in the packaging of beverages.
The production mainly includes materials for the company's top selling carton packaging brands including Tetra Brik® Aseptic, Tetra Fino® Aseptic and Tetra Classic® Aseptic.

Equipment / facilities at Tetra Pak's Chakan plant

In addition to modern packaging production lines and equipment, the plant has technical support facilities for customers and a development centre to focus on packaging innovation.
The Machine Rebuilding Centre built within the plant's premises provides mechanical support services, such as start-up and renovation of machinery, to the company's customers. It is Tetra Pak's third such service and support centre.
The Product Development and Innovation Center, also an integral part of the site, focuses on research and development of new packaging products. It has a laboratory to research or test new packaging products and also features a pilot processing plant and a pilot packaging plant to develop and produce new products based on customers' needs.

Benefits

Tetra Pak sees a significant opportunity for packaging business from India's dairy beverage sector, with the country being one of the largest milk consumers in the world.
Moreover, the growth in the Indian market for fruit-based beverages and juices, nectars and still drinks has attracted Tetra Pak to expand its production activity in the country.
Future plans

Tetra Pak plans to almost double the plant's capacity to 16 billion packages per year. The plant's design included provision for this future expansion.
"Tetra Pak plans to double the plant's capacity to 16 billion packages per year."
On completion of the expansion, India became the biggest production hub for the company in South and Southeast Asia. The combined capacities of the Takwe and Chakan plants place Pune among Tetra Pak's top five manufacturing locations.
Tetra Pak plans to invest in expanding the manufacturing bases in emerging markets. According to the company's analysis, emerging markets promise a higher growth in the demand for beverage packaging products compared with the European markets.
The company has also invested in expanding its manufacturing base in China, Pakistan, Russia and Brazil.

Thank You Sir !!!

ck

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