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Bic Pen

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Submitted By zisemujin
Words 1215
Pages 5
Material
We take apart a bic ballpoint pen. According to different raw materials, we find the pen can be divided into 5 basic parts, including a ballpoint, a tip, an ink tube, ink and the other pieces. Among them, the ballpoint is made of tungsten carbide, which is a very strong metal. The tip is made of brass - an alloy of copper and zinc. The ink tube is made of polypropylene, an eco-friendly plastic that can be recycled. The ink color is blue. The other pieces include a barrel, a cap, a plastic tip and a pen plug. And they are made of polystyrene, a very common plastic that can be easily produced. In addition, all of these materials can be produced in China.

In order to find the material costs for one bic pen, we need to know the costs for each part of the pen and then, add them together. However, we don’t know how much each part costs. Therefore, we decide to find the price of those materials, then calculate the weight of each part seperately. Finally, we can multiply them and figure out costs of each part.

• Ballpoint
We search the price of tungsten carbide on www.alibaba.com, and find its price is around $60 per kilogram, that is $0.06/g. Since we have already known the ballpoint’s diameter is 1mm, we can calculate the volume of a ballpoint through formula V= (4/3)*pi*r3, and find the result is 5.236*10-4cm3 . In addition, because the density of tungsten carbide is 15.6g/cm3, we can calculate the mass of a ballpoint by formula M=p*V and find the mass of ballpoint is 8.184*10-3g. Finally, we can multiply it by the price of tungsten carbide and find the price of a ballpoint is $4.9104*10-4.

• Tip
The price of brass is roughly $8 per kilogram. Unfortunately, we can’t find the exact mass of the pen tip. However, we find a very similar tip from a website and its weight is 1.28g. Thus, we use this figure to estimate the mass of the pen tip. Then, multiply it by $8/kg, and finally we can find price of a tip is $0.01024.

• Ink Tube
The price of polypropylene is $1190/ton. Since we have seperately measured the internal and external diameters of the tube as well as its height, we can use formula V=pi*r2h to figure out the volume of the tube. In addition, the density of polypropylene is nearly 1g/cm3. So, we can find mass of a tube is 0.47124g. Finally, we multiply it by the price of polypropylene and find the price of an ink tube is $5.608*10-4.

• Ink
The price of blue ink on Alibaba is $200/barrel and weight of per barrel is 25kg. Thus, we can find the price of per gram of ink is $8*10-3. Since the density of ink is 1.11g/cm3 and the volume of ink in a tube is 0.30244cm3, we can find the mass of ink in a tube is 0.3557g. Then, we can get the price of ink in per tube is $2.8455*10-3. • The other pieces
The material of these pieces is polystyrene and it costs $1.8*10-3/g. Because we have measured the whole weight of a bic ballpoint pen (6g per pen), we can figure out mass of these pieces by deducting mass of previous parts from the whole pen. Therefore, we find the mass of those pieces is 3.885g, then the price of them is $6.993*10-3.

Finally, after adding all price of the parts, we can figure out the costs of materia, that is $0.0211 per pen.

Mfg costs

|Machine used for |Ink mixer |Plastic extruder|Plastic |Grinding machine|Assembly machine |In total |
|manufacturing ballpoint |machine |machine |injection | | | |
|pens | | |molding machine| | | |
|Price($) from |126,500 |90,000 |90,000 |675,000 |20,000 |1001,500 |
|www.alibaba.com | | | | | | |

Price of relative machines used for manufacturing ballpoint pens can be seen from the table above. If we assume that value of these machines will depreciate in ten years, we can estimate Mfg costs per year is $100,150. Because the number of BIC stationery items sold yearly is 8.76 billion and most of them are ballpoint pens, we use this figure to estimate the volume of ballpoint pens per year. Then, we divide $100150 by 8.76*109, and find the result is $1.14*10-5. That is to say, the Mfg costs per pen is $1.14*10-5.

Labor(direct)
The ballpoint pens are made in Mexico. The wages in Manufacturing in Mexico is $2.3 per hour. People work 8hrs per day. And the number of working days per year is 253. When we multiply them together, we can find 253day*8h/day*$2.3/h equals to $4655.2, which means the costs of per worker each year is $4655.2. Because the number of permanent manufacturing workforce is 5965, the number of temporary manufacturing workforce is 1136, and the percentage of stationery is 61.54%, we can use 61.54%*(5965+1136) to figure out the workforce of manufacturing stationery per year. If we multiply the result by $4655.2 and then divide by 8.76 billion, we can find the direct labor costs per item is $2.32*10-3.

SG&A and overhead
According to the financial report of BIC company, we find Administrative & other operating expenses per quarter is163.5million Erops and the exchange rate at that time is 1.1138 Erops/USD. So if we use 163.5*4/1.1138*61.54%*(8.76*109), finally we can find the SG&A and overhead is $0.04125.

Packaging
The price of per box is $0.01. If we buy 10000 pens (60pens/box), we can find the number of boxes is around 167. And we can multiply it by 0.01, and then divide by 10000. Finally, we will find the packaging costs is 0.000167.

Transportation
According to the financial report, the distribution costs is 156,762,000 erops. If we use 156,762,000/1.1138(exchange rate)*61.54%/(8.76*109), we can find the transportaion costs is $0.009.8875.

Profit
We assume the company will make a profit of 18%.

If we add all the costs, we can find the costs of per pen is $0.075. Then, if we use 0.075*(1+18%), we can figure out the price we can accept is around $0.0885.

Reference https://u.osu.edu/bicpens/02-raw-materials/ http://www.alibaba.com/product-detail/Manufacturer-supply-all-kinds-of-tungsten_1503118301.html?spm=a2700.7724838.30.9.JbGiJm&smToken=59c9698abeaa4a50b9ad38b18cee08d7&smSign=B25a1WogXz9cW1xGeqxYvQ%3D%3D
Haynes, William M., ed. (2011). CRC Handbook of Chemistry and Physics (92nd ed.). Boca Raton, FL: CRC Press. p. 4.96.ISBN 1439855110.
4.http://www.alibaba.com/product-detail/Hot-sale-ball-point-pen-tips_1892393629.html?spm=a2700.7724857.29.19.UK4wIH
5.http://www.statisticbrain.com/bic-company-statistics/
6.http://www.tradingeconomics.com/mexico/labour-costs
7.http://www.bicworld.com/

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