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Indonesian Quality Award

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RELIABILITY (KEANDALAN)
Reliability (keandalan) adalah peluang sebuah komponen mesin atau produk akan bekerja secara baik untuk waktu tertentu di baawah kondisi tertentu. Pemeliharaan akan menyebabkan keterandalan, keterandalan akan menyebabkan efisiensi dan meningkatkan produktivitas. Untuk mengelola masing-masing komponen, maka teknik yang digunakan adalah : * Meningkatkan komponen individual * Untuk mengukur keandalan di sebuah sistem di mana setiap komponen atau individu mungkin hanya memiliki tingkat keandalan tersendiri, digunakan metode perhitungan keandalan sistem (Rs) sangat sederhana. Perhitungan ini mencoba menemukan hasil kali dari keandalan individu sebagai berikut:
Rs = R1 x R2 x R3 x … x Rn ..…(1)
Dengan asumsi bahwa keandalan sebuah komponen individu tidak bergantung pada keandalan komponen yang lain (setiap komponen berdiri sendiri).
Keterandalan juga dapat diartikan sebagai peluang yang berfungsi dalam waktu yang telah ditentukan. Ukuran keterandalan yang paling sering dilakukan adalah tingkat kegagalan produk ( product failure rate / FR). Perusahaan yang memproduksi peralatan berteknologi tinggi sering menyediakan data tingkat kegagalan produk mereka.
FR (%) = (Jumlah unit yang rusak/Jumlah unit yang diuji) x 100% ..…(2) atau FR (N) = Jumlah unit yang rusak/Jumlah unit-jam waktu operasi …..(3)
Juga menggunakan waktu rata-rata antara kegagalan ( mean time between failures / MTBF), yaitu waktu yang diharapkan di antara perbaikan dan kegagalan komponen, mesin, proses, atau produk yang berikutnya.
MTBF = 1 / FR (N) …..(4) * Menetapkan Redundancy * Untuk meningkatkan keandalan system, maka ditambahkan redundancy. Teknik ini digunakan untuk “menyokong” komponen dengan komponen tambahan ( cadangan). Hal ini dilakukan dengan menempatkan unit secara paralel dan merupakan taktik manajemen operasi standar. * Redundancy diberikan untuk memastikan bahwa jika sebuah komponen gagal, maka system memiliki sumber daya yang lain. Keandalan yang dihasilkan adalah kemungkinan komponen pertama bekerja ditambah dengan kemungkinan dari komponen cadangan ( komponen paralelnya) yang bekerja dikalikan dengan kemungkinan perlunya komponen cadangan.
Tujuan pemeliharaan dan keandalan adalah untuk mempertahankan kemampuan system, selagi mengendalikan biaya. Sebuah system pemeliharaan yang baik akan menghilangkan variabilitas system.
Trade-off antara pemeliharaan yang dilakukan oleh karyawan dengan pemeliharaan yang dilakukan oleh pemasok adalah dengan teknik pelaporan yang baik, perusahaan dapat menjaga arsip proses, mesin, atau peralatan individu. Arsip seperti itu dapat menyediakan profil yang berisi baik jenis pemeliharaan yang diperlukan maupun waktu pemeliharaan yang dibutuhkan. Sejarah pemeliharaan peralatan merupakan bagian yang sangat penting bagi sebuah system pemeliharaan pencegahan, seperti halnya catatan mengenai waktu dan biaya perbaikan. Arsip seperti ini juga memberikan informasi serupa tentang keluarga peralatan begitu juga pemasok.
Seorang manajer dapat mengevaluasi efektivitas fungsi pemeliharaan. Untuk mengukur kesuksesan manajemen pemeliharaan, maka ada dua unsur yang harus ditentukan terlebih dahulu, yaitu keterlibatan karyawan dan prosedur pemeliharaan. Factor karyawan dalam hal pemeliharaan dapat dilihat dari informasi yang dimiliki karyawan, keahlian yang dimilikinya, kompensasi yang diterima sebagai factor penguat motivasi dan kekuatan sinergi yang perlu dilakukan. Adapun tentang prosedur pemeliharaan mesin-mesin, factor yang perlu diperhatikan adalah prosedur pembersihan dan pelumasan, juga monitor dan penyesuaian.
Pada sebuah adu pendapat mengenai pemeliharaan pencegahan di Windsor Printers, pemilik perusahaan bertanya, “Mengapa harus diperbaiki sebelum alat tersebut rusak?”, “Bagaimana jika Anda sebagai direktur pemeliharaan menjawab pertanyaan tersebut?”
Seperti yang dijelaskan di atas, pemeliharaan pencegahan yang periodic dan terencana sangat diperlukan pada fasilitas-fasilitas produksi, jika tidak akan mengakibatkan kerusakan “ Unit Kritis” dikarenakan : * Kerusakan fasilitas tersebut akan menyebabkan terhentinya seluruh aktivitas proses produksi. * Kerusakan fasilitas tersebut akan mempengaruhi kualitas produk. * Investasi yang ditanamkan dalam fasilitas tersebut cukup besar. * Kerusakan fasilitas tersebut akan membahayakan pekerja, baik kesehatan maupun keselamatannya.
Oleh karena itu pemeliharaan sebelum mesin mengalami kerusakan sangat penting dilakukan. Bagaimana pun, konsekuensi kerusakan harus benar-benar dipertimbangkan. Bahkan beberapa kerusakan kecil dapat mengakibatkan malapetaka untuk produktivitas ke depannya.

Indonesian Quality Award (IQA)
Indonesian Quality Award (IQA) adalah penghargaan pencapaian kinerja ekselen organisasi yang diukur berdasarkan hasil assessment menurut kriteria Malcolm Baldrige. Proses penilaian untuk pemberian penghargaan ini berlangsung setiap tahun. Participant dalam penghargaan ini adalah organisasi/perusahaan yang bergerak dalam bidang Bisnis, Non Bisnis, Kesehatan dan Pendidikan baik swasta maupun pemerintah.
Proses "awarding" diawali dengan "assessment" dan dilanjutkan dengan penganugerahan penghargaannya. Kegiatan ini diselenggarakan oleh IQA Foundation secara periodik setiap tahun.
Tujuan pemberian penghargaan : * Memberikan Penghargaan kepada organisasi atas usaha membangun kinerja ekselen, dan pencapaian dan pertumbuhan kinerjanya dan appresiasi yang tinggi atas pretasi pada perusahaan yang meraih skore tertinggi dalam ajang ini. * Meningkatkan kesadaran bahwa kinerja ekselen sebagai elemen penting bagi organisasi dalam bersaing. * Berbagi informasi / Sharring tentang keberhasilan dalam penerapan strategi kinerja sehingga dapat dijadikan referensi bagi mereka yang sedang dalam membangun kinerja ekselennya.-
Alasan ikut partisipasi dalam Award IQA adalah akan mendapatkan publikasi positif dari satu institusi yang credible, secara gratis dari masyarakat luas dan masyarakat “Baldridge”, yang mempunyai keyakinan bahwa setiap organisasi dan perusahaan yang mengimplementasikan Baldrige Criteria berarti berkeinginan dan siap untuk maju! Siap untuk berkompetisi demi memenangkan persaingan.

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